Elements and Performance Criteria
- Organise for bagging operations
- Job sheet or work order is reviewed to clearly identify product bagging requirements.
- Product for bagging is confirmed and available to meet job requirements.
- Equipment, materials and personnel requirements for safe, effective and efficient bagging operations are identified and organised.
- Suitable personal protective clothing and equipment are selected, used, maintained and stored according to Occupational Health and Safety (OHS) procedures.
- Prepare bagging plant for use
- Machine components and related attachments are fitted and adjusted to meet safety requirements.
- Materials for bag are fitted and adjusted to ensure efficient operation, according to manufacturer specifications.
- Safety devices and alarm systems are checked for correct operation according to manufacturer specifications, enterprise procedures and relevant statutory requirements.
- Routine pre-operational checks are carried out to meet enterprise procedures and manufacturer specifications.
- Operational systems are checked, cleaned and calibrated, and batch number and operating parameters are entered as required to meet production requirements.
- Faulty plant or machinery is identified, safety tagged and reported promptly to supervisor according to enterprise procedures.
- OHS hazards are identified, reported to supervisor and managed according to enterprise procedures.
- Environmental implications associated with machinery operation are identified and reported to supervisor.
- Product to be bagged is obtained and positioned as required to meet production requirements.
- Start and operate bagging plant
- Operational area is checked, and personnel in operational area are informed of initiation of plant operation.
- Risks to self, others and the environment are recognised and minimised according to enterprise and OHS procedures.
- Product for bagging is loaded into the bagging plant hopper in required quantities.
- Bagging plant is started up using correct sequence according to manufacturer specifications and enterprise procedures.
- Bagging plant is operated in a safe and controlled manner, and monitored for performance and efficiency.
- Input materials are monitored, and non-conformances clearly identified and handled according to enterprise procedures and manufacturer specifications.
- Processing outputs are monitored and adjustments to plant operation are made to meet job specifications.
- Out-of-specification product or process outcomes are identified and reported to supervisor and appropriate action is taken as directed.
- Bagged product is labelled, palletised or stacked and wrapped according to enterprise procedures and customer requirements.
- Shut down bagging plant
- Bagging plant and machinery shut-down procedures are carried out to manufacturer specifications and enterprise procedures.
- Routine maintenance of bagging plant and machinery is carried out to remove debris and contaminants and ensure safe and efficient operation.
- Bagging plant and equipment is cleaned, secured and stored according to manufacturer specifications and enterprise procedures.
- Unsafe plant or equipment is reported to supervisor and tagged or locked out.
- Maintain records
- Check product to confirm readiness for distribution
- Product is transported to and positioned in holding area with labels and bar codes clearly visible.
- Supervisor or product dispatcher is informed of product readiness for dispatch according to enterprise procedures.
- Product awaiting distribution is checked for temperature rise during storage and any out-of-range readings are reported to supervisor.