Elements and Performance Criteria
- Gather information on bicycle frame requirements
- Discuss and confirm customer requirements including intended use of the unit, preferred design, frame materials, construction methods and finish
- Use sizing cycle, observation and measurements to assess physical attributes and riding style of client
- Research bicycle frame design principles and check component suppliers and specifications
- Design bicycle frame and specify materials and components
- Design a frame to customer measurements and requirements, using a computer-aided design (CAD) program or other means
- Specify frame tubing in terms of diameter and wall thickness to achieve durability and use requirements according to established industry practices
- Prepare parts list and determine availability of parts and materials
- Document and cost custom frame job and obtain customer approval for work to be undertaken
- Place order with suppliers for frame materials, parts and components
- Prepare for frame building
- Plan frame building sequence and determine availability of tooling and equipment
- Lay out parts and check for damaged and/or missing components
- Select and check tooling and set up jig
- Set up welding, brazing or bonding equipment and materials
- Identify need for additional persons to assist in frame building process and make arrangements
- Build bicycle frame
- Perform frame building operations according to plan
- Use personal safety equipment and take precautions to protect others in the workplace
- Use and maintain tooling and equipment in accordance with occupational health and safety (OHS) requirements
- Check angles, measurements and frame alignment throughout the operation and make adjustments as required
- Paint and/or finish frame
- Prepare frame for painting and finishing
- Prepare and apply paint or finish in accordance with manufacturer recommendations
- Follow appropriate safety precautions, including the use of personal protective equipment and adequate ventilation
- Clean up equipment in accordance with environmental procedures
- Prepare frame for delivery and clean up
- Check the finished bicycle frame and prepare unit for delivery
- Clean and store portable tooling and equipment in approved designated areas
- Clean work area and dispose of waste in accordance with workplace procedures
- Complete workplace records, customer file and warranty information as required by enterprise