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Elements and Performance Criteria

  1. Prepare to diagnose and repair starting system
  2. Job requirements are determined from workplace instructions
  3. Diagnose starting system
  4. Repair starting system
  5. Complete work processes
  6. Prepare to diagnose and repair starting system
  7. Diagnose starting system
  8. Repair starting system
  9. Complete work processes

Range Statement

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Safety requirements must include:

work health and safety (WHS) and occupational health and safety (OHS) requirements, including procedures for:

using specialised tools and equipment

using appropriate personal protective equipment (PPE)

identifying hazards and controlling risks associated with:

working on high voltage ignition systems

wearing jewellery while working around high current wiring systems.


Performance Evidence

Before competency can be determined, individuals must demonstrate they can perform the following according to the standard defined in the unit’s elements and performance criteria, range of conditions and foundation skills:

diagnose and repair a fault in two of the following starting system circuits in two different vehicles, vessels or machinery:

vehicle starter motor and solenoid circuit

vehicle ignition switch to solenoid control circuit

vehicle battery to starter motor circuit

machinery starting system circuit.


Knowledge Evidence

Individuals must be able to demonstrate knowledge of:

work health and safety (WHS) and occupational health and safety (OHS) requirements, including procedures for:

using specialised tools and equipment

using appropriate personal protective equipment (PPE)

identifying hazards and controlling risks associated with:

working on high voltage ignition systems

wearing jewellery while working around high current wiring systems

operating principles of starting systems and associated components, including:

producing movement due to the force between magnetic fields

producing magnetic fields due to current flow through conductors

basic direct current motor operation, including simple armature, magnetic field and commutator

application, purpose and operation of starting systems and components, including:

starter motors, including:

internal component function and operation, including armature, commutator, field windings

starter motor windings, including series wound, shunt wound and compound wound

permanent magnet starter motors

direct drive and reduction-type starter motors

starting electrical systems, including:

solenoids

shift levers

overrunning clutch flywheel ring gears

ignition switching, including key start, push-button start, remote start and start-stop systems

safety switches, including inhibitor switches and clutch neutral switches

diagnostic testing procedures for starting systems, including:

accessing and interpreting scan tool system data, including:

diagnostic trouble codes (DTCs)

live data

freeze frame data

waveforms

using diagnostic flow charts

testing electrical systems, including procedures for:

accessing electrical terminals and using test probes without damaging connectors, fuse holders or wiring

resistance, current flow and voltage drop checks of starting system circuits

field winding tests

armature tests, including using a growler

commutator tests

brushes and holder tests

overrunning clutch and pinion tests

flywheel ring gear tests

starter motor bench tester operation

repair procedures for starting systems, including:

tightening connections

replacing faulty or damaged cable connections

removing and replacing faulty or damaged components

post-repair testing procedures for starting systems, including:

DTC clearing procedures

checking for electrical connector mating

static and dynamic performance tests of starting systems.