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Elements and Performance Criteria

1. Prepare to diagnose and repair motorcycle clutch system
   • Job requirements are determined from workplace instructions
   • Diagnostic information is sourced and interpreted
   • Diagnostic options are analysed and those most appropriate to the circumstances are selected
   • Hazards associated with the work are identified and risks are managed
   • Diagnostic tools and equipment are selected and checked for serviceability
2. Diagnose clutch system
   • Diagnostic tests are performed according to workplace procedures and safety and environmental requirements
   • Faults are identified from diagnostic test results and causes of faults are determined
   • Diagnosis findings are reported according to workplace procedures, including recommendations for necessary repairs or adjustments
3. Repair clutch system
   • Repair information is sourced and interpreted
   • Repair options are analysed and those most appropriate to the circumstances are selected
   • Repair tools, equipment and materials are selected and checked
   • Repairs and component replacements and adjustments are carried out according to manufacturer specifications, safety and environmental requirements, and without causing damage to components or system
   • Post-repair testing is carried out according to workplace procedures to confirm fault rectification, and any further problems detected as having been introduced during the repair process are rectified
4. Complete work processes
   • Final inspection is made to ensure work is to workplace expectations and motorcycle is presented ready for use
   • Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected
   • Tools and equipment are checked and stored according to workplace procedures
   • Workplace documentation is processed according to workplace procedures
5. Prepare to diagnose and repair motorcycle clutch system
   • Job requirements are determined from workplace instructions
   • Diagnostic information is sourced and interpreted
   • Diagnostic options are analysed and those most appropriate to the circumstances are selected
   • Hazards associated with the work are identified and risks are managed
   • Diagnostic tools and equipment are selected and checked for serviceability
6. Diagnose clutch system
   • Diagnostic tests are performed according to workplace procedures and safety and environmental requirements
   • Faults are identified from diagnostic test results and causes of faults are determined
   • Diagnosis findings are reported according to workplace procedures, including recommendations for necessary repairs or adjustments
7. Repair clutch system
   • Repair information is sourced and interpreted
   • Repair options are analysed and those most appropriate to the circumstances are selected
   • Repair tools, equipment and materials are selected and checked
   • Repairs and component replacements and adjustments are carried out according to manufacturer specifications, safety and environmental requirements, and without causing damage to components or system
   • Post-repair testing is carried out according to workplace procedures to confirm fault rectification, and any further problems detected as having been introduced during the repair process are rectified
8. Complete work processes
   • Final inspection is made to ensure work is to workplace expectations and motorcycle is presented ready for use
   • Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected
   • Tools and equipment are checked and stored according to workplace procedures
   • Workplace documentation is processed according to workplace procedures

Range Statement

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Safety and environmental requirements must include:

work health and safety (WHS) and occupational health and safety (OHS) requirements, including procedures for handling transmission fluids and clutch materials environmental requirements, including procedures for trapping, storing and disposing of fluids released from transmissions and clutches.

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Performance Evidence

Before competency can be determined, individuals must demonstrate they can perform the following according to the standards defined in this unit’s elements, performance criteria, range of conditions and foundation skills:

diagnose and repair a fault in two of the following motorcycle clutch systems:

wet multi-plate clutch system, in doing so removing, replacing or refitting the clutch pack

cable operated clutch system

hydraulic operated clutch system.

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Knowledge Evidence

Individuals must be able to demonstrate knowledge of:

work health and safety (WHS) and occupational health and safety (OHS) requirements relating to diagnosing and repairing motorcycle clutch systems, including procedures for handling transmission fluids and clutch materials

environmental requirements, including procedures for trapping, storing and disposing of fluids released from transmissions and clutches

operating principles of motorcycle clutch systems and associated components, including coefficient of friction

application, purpose and operation of components of motorcycle wet multi-plate clutch, slipper clutch and dry clutch systems and components, including:

pressure plates, including:

coil spring

diaphragm

types and compatibility of clutch system oils and additives

clutch operating systems, including:

cable

hydraulic

diagnostic testing procedures for motorcycle clutch systems, including procedures for analysing:

component wear

abnormal system noise

repair procedures for motorcycle clutch systems, including procedures for removing, dismantling, reassembling and adjusting system components

post-repair testing procedures for motorcycle clutch systems.

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