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Elements and Performance Criteria

1. Prepare to diagnose and repair motorcycle manual transmission
   • Job requirements are determined from workplace instructions
   • Diagnostic information is sourced and interpreted
   • Diagnostic options are analysed and those most appropriate to the circumstances are selected
   • Hazards associated with the work are identified and risks are managed
   • Diagnostic tools and equipment are selected and checked for serviceability
2. Diagnose manual transmission
   • Diagnostic tests are performed according to workplace procedures and safety and environmental requirements
   • Faults are identified from diagnostic test results and causes of faults are determined
   • Diagnosis findings are reported according to workplace procedures, including recommendations for necessary repairs or adjustments
3. Repair manual transmission
   • Repair information is sourced and interpreted
   • Repair options are analysed and those most appropriate to the circumstances are selected
   • Repair tools, equipment and materials are selected and checked
   • Repairs and component replacements and adjustments are carried out according to manufacturer specifications, safety and environmental requirements, and without causing damage to components or system
   • Post-repair testing is carried out according to workplace procedures to confirm fault rectification, and any further problems detected as having been introduced during the repair process are rectified
4. Complete work processes
   • Final inspection is made to ensure work is to workplace expectations and motorcycle is presented ready for use
   • Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected
   • Tools and equipment are checked and stored according to workplace procedures
   • Workplace documentation is processed according to workplace procedures
5. Prepare to diagnose and repair motorcycle manual transmission
   • Job requirements are determined from workplace instructions
   • Diagnostic information is sourced and interpreted
   • Diagnostic options are analysed and those most appropriate to the circumstances are selected
   • Hazards associated with the work are identified and risks are managed
   • Diagnostic tools and equipment are selected and checked for serviceability
6. Diagnose manual transmission
   • Diagnostic tests are performed according to workplace procedures and safety and environmental requirements
   • Faults are identified from diagnostic test results and causes of faults are determined
   • Diagnosis findings are reported according to workplace procedures, including recommendations for necessary repairs or adjustments
7. Repair manual transmission
   • Repair information is sourced and interpreted
   • Repair options are analysed and those most appropriate to the circumstances are selected
   • Repair tools, equipment and materials are selected and checked
   • Repairs and component replacements and adjustments are carried out according to manufacturer specifications, safety and environmental requirements, and without causing damage to components or system
   • Post-repair testing is carried out according to workplace procedures to confirm fault rectification, and any further problems detected as having been introduced during the repair process are rectified
8. Complete work processes
   • Final inspection is made to ensure work is to workplace expectations and motorcycle is presented ready for use
   • Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected
   • Tools and equipment are checked and stored according to workplace procedures
   • Workplace documentation is processed according to workplace procedures

Range Statement

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Safety and environmental requirements must include:

work health and safety (WHS) and occupational health and safety (OHS) requirements, including procedures for handling transmission fluids and clutch materials environmental requirements, including procedures for trapping, storing and disposing of fluids released from transmissions.

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Performance Evidence

Before competency can be determined, individuals must demonstrate they can perform the following according to the standards defined in this unit’s elements, performance criteria, range of conditions and foundation skills:

diagnose and repair a fault in two different motorcycles with different manual transmissions, in which the work must involve removing, dismantling, reassembling and refitting the transmissions.

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Knowledge Evidence

Individuals must be able to demonstrate knowledge of:

work health and safety (WHS) and occupational health and safety (OHS) requirements relating to diagnosing and repairing motorcycle manual transmissions, including procedures for handling transmission fluids and clutch materials

environmental requirements, including procedures for trapping, storing and disposing of fluids released from transmissions

operating principles of motorcycle manual transmissions and associated components, including:

gears types

gear ratios

application, purpose and operation of motorcycle manual transmissions and components, including:

transmission types, including:

vertical split-type crankcase

horizontal split-type crankcase

cassette-type

sliding gear transmissions, including:

dog clutches

shifter drums

cam plates

constant-mesh transmissions, including ball lock-type systems

quick shifters

types and compatibility of transmission system oils and additives

diagnostic testing procedures for motorcycle manual transmissions, including procedures for analysing:

component wear

abnormal system noise

repair procedures for motorcycle manual transmissions, including procedures for removing, dismantling, reassembling, refitting and adjusting components

post-repair testing procedures for motorcycle manual transmissions.

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