Elements and Performance Criteria
- Collect information and analyse assembly requirements
- Use team instructions, supplementary regulations and component supplier specifications to clarify job requirements, including design, quality, material, equipment and quantities
- Check specifications for required operating conditions and seek clarification of specifications, where required
- Observe occupational health and safety (OHS) requirements, including equipment and system isolation requirements and personal protection needs, throughout the work
- Clarify steps and stages in the process
- Make proposals for modifications or adaptation of equipment
- List and communicate component requirements to appropriate persons
- Locate procedures for minimising waste material
- Prepare work area and equipment
- Prepare components for assembly
- Install sub-assemblies
- Inspect sub-assemblies for quality and readiness for installation
- Use installation sequences and techniques
- Install sub-assemblies and tension fasteners to team/component supplier specifications
- Make checks during and after installation to ensure accurate and complete fitting
- Report problems with sub-assemblies to appropriate persons
- Install ancillary systems
- Locate critical components on the basis of function, susceptibility to damage and ease of maintenance
- Install critical components and tension fasteners to team/component supplier specifications
- Confirm optimum layout for wiring loom, connectors, hoses, hard lines and ancillary components
- Install wiring loom, connectors, hoses, hard lines and ancillary components and tension fasteners to team/component supplier specifications
- Secure entire installation and shield to maximise reliability and minimise susceptibility to damage
- Make checks during and after installation to ensure accurate and complete fitting
- Report problems with the components to appropriate persons
- Conduct post-assembly checks
- Set vehicle baseline configuration
- Use team instructions, category regulations and component supplier specifications are used to clarify vehicle baseline settings
- Establish a level surface to place vehicle on for set-up
- Install springs and dampers
- Measure and adjust ride height, if necessary
- Measure and adjust corner weight, if necessary
- Measure and adjust steering angles, if necessary
- Report potential or existing problems in accordance with enterprise procedures
- Clean up work area and maintain records