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Elements and Performance Criteria

  1. Prepare for work
  2. Fasten components
  3. Clean up work area and complete record keeping

Required Skills

Required skills

Required skills include

technical skills to the level required to use the workplace technology related to torquing and fastening including tools equipment calculators and measuring devices

communication skills to the level required to communicate ideas and information to enable confirmation of work requirements and specifications coordination of work with technical supervisors other technicians and workers and to report work outcomes and problems

literacy skills to the level required to collect organise and understand information related to torquing and fastening operations work orders plans checklists and safety procedures

numeracy skills to the level required to use mathematical ideas and techniques to correctly complete measurements and procedures to team specifications

problemsolving skills to the level required to use prechecking and inspection techniques to anticipate torquing and fastening problems in order to work efficiently and effectively

team skills to the level required to work with others and in a team by recognising dependencies and using cooperative approaches to optimise work flow and productivity

planning skills to the level required to plan and organise activities including the preparation and layout of the work area and the obtaining of equipment and materials to avoid any backtracking work flow interruptions or wastage

Required knowledge

Required knowledge includes

types characteristics uses and limitations of fasteners used in motorsportperformance enhancement including material stress

the types characteristics uses and limitations of mechanical locking devices eg lock wire and lock tabs and chemicalliquid fastener locking devices eg liquid locking compoundsadhesives including shelf life expiry

torquing principles applications methods techniques and preparation of components for assembly

regulatory requirements relating to securing of fasteners

record keeping techniques

applicable commonwealth state or territory legislation regulations standards and codes of practice including OHS personal safety and environment relevant to performing torquing and fastening

Evidence Required

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria required skills and knowledge range statement and the Assessment Guidelines for the Training Package

Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Assessors must be satisfied that the candidate can competently and consistently

interpret and apply team requirements controlling body and category rules and supplementary regulations

correctly apply and use safety equipment and personal protective equipment

follow task instructions operating procedures and inspection processes to

minimise the risk of injury to self and others

prevent damage to competition vehicle or equipment

achieve required outcomes within team time and quality standards

correctly fasten a minimum of six different componentssubassemblies which include

identifying compatibilityincompatibility of materials adhesives fittings and fasteners for the application

selecting and applying assembly torquing and fastening techniques

ensuring that the assembly satisfies the specification

and where the componentssubassemblies necessitate the use of a range of fasteners sealants and fasteners securing devices

work effectively with others

modify activities to cater for variations in workplace context and environment

Context of and specific resources for assessment

The application of competency is to be assessed in the workplace or a simulated environment that reflects as far as possible the actual working environment

Assessment is to occur using standard and authorised work practices safety requirements and environmental constraints

Assessment is to comply with relevant regulatory requirements including specified Australian standards

Where applicable reasonable adjustment must be made to work environments and training situations to accommodate ethnicity age gender demographics and disability

The following resources should be made available

process equipment materials work instructions and deadlines

access to components fasteners assemblies tools and equipment

Method of assessment

Assessment must satisfy the endorsed Assessment Guidelines of this Training Package

Assessment methods must confirm consistency and accuracy of performance over time and in a range of workplace relevant contexts together with application of Required Skills and Knowledge

Assessment methods must be by direct observation of tasks and include questioning on Required Skills and Knowledge to ensure its correct interpretation and application

Assessment may be applied under projectrelated conditions real or simulated and require evidence of process

Assessment must confirm a reasonable inference that competency is able not only to be satisfied under the particular circumstance but is able to be transferred to other circumstances

Competence in this unit may be assessed in conjunction with other functional units which together form part of the holistic work role

Guidance information for assessment

Assessment processes and techniques must be culturally sensitive and appropriate to the language and literacy capacity of the candidate and the work being performed


Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Torque measurements and fastener tensions

Torque measurements and fastener tensions are undertaken using:

conventional torque wrenches

angular torque tools

strain gauges

OHS requirements

OHS requirements are to be in accordance with applicable commonwealth, state or territory legislation and regulations, and organisational safety policies and procedures, and may include:

personal protective equipment and clothing

safety equipment

first aid equipment

hazard and risk control

elimination of hazardous materials and substances

manual handling, including shifting, lifting and carrying

emergency procedures

team insurance requirements

material safety management systems

controlling body requirements

manufacturer/component supplier specifications

local safe operating procedures

Legislative requirements

Legislative requirements are to be in accordance with applicable commonwealth, state or territory legislation, regulations, certification requirements and codes of practice, and may include:

award and enterprise agreements

industrial relations

Australian standards

Australian Design Rules

confidentiality and privacy

OHS

the environment

equal opportunity

anti-discrimination

duty of care

health regulations

Tools and equipment

Tools and equipment may include:

torque (tension) wrenches

angular torque tools

dial test indicators

feeler gauges

special service tools

general hand tools

strain gauges

vertical height gauges

gauge blocks

Materials

Materials may include:

type and grade of fastener

liquid locking adhesive and primers

gasket and/or sealant

lock wire/lock tabs or other mechanical fastener securing devices

Fasteners

Fasteners may include:

threaded fasteners

quick release fasteners

sheet metal fasteners (e.g. rivets)

Information and procedures

Information and procedures may include:

controlling body rules, category rules and supplementary regulations

team procedures and standards related to:

performing torquing and fastening

competition vehicle assembly

reporting and communication

use of tooling and equipment

emergency service contacts and team persons emergency contacts

team emergency and event procedures for accidents or injury

work instructions, including worksheets, material safety data sheets (MSDS), assembly procedures, plans, drawings, designs and checklists

manufacturer/component supplier specifications and application procedures for test equipment and material

Australian Design Rules (where applicable)

safety body publications

environmental, hazardous chemicals and dangerous goods legislation and local requirements relating to the disposal and use of fuels, lubricants, coolants and cleaning agents