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Elements and Performance Criteria

  1. Identify and confirm faults
  2. Prepare for fault analysis
  3. Diagnose the fault and determine repair/ performance enhancement strategies
  4. Conduct repairs/ implement performance improvement strategies
  5. Clean up work area and finalise documentation

Required Skills

Required skills

Required skills include

technical skills to the level required to use workplace technology related to the analysis and repair of complex performance driveline systems including tooling measuring devices test instruments workshop equipment calculators and computers

communication skills to the level required to communicate ideas and information to enable clarification of requirements coordination of work with supervisors and other workers and to report work outcomes and resolution of problems

literacy skills to the level required to collect organise and understand information related to the analysis and repair of complex performance driveline systems including technical regulatory environmental and safety requirements

numeracy skills to the level required to use mathematical ideas and techniques to correctly complete measurements and calculations required during the analysis and repair of complex performance driveline systems

problemsolving skills to the level required to create and apply systematic diagnostic and problemsolving techniques to anticipate problems avoid reworking and avoid wastage

team skills to the level required to work with others to foster the team by recognising dependencies and using cooperative approaches to optimise communication workflow and productivity

planning skills to the level required to plan and organise activities including the preparation and layout of the work area and the coordination of equipment systems and material to avoid backtracking workflow interruptions or wastage

Required knowledge

Required knowledge includes

types function operations and limitations of complex performance transmission final drive and drivelines including enginetransmission drive couplings such as clutches and torque converters

diagnosis and testing procedures and test instrument application

symptom and cause differentiation

repair and performance improvement strategies

removal replacement and repair adjustment and postrepair check procedures

diagnosis theory including concept design and planning

record keeping procedures

procedures for reporting equipment faults and component defects

team guidelines regarding acceptable quality and tolerance levels

equipment safety requirements

OHS policies and procedures

applicable commonwealth state or territory legislation regulations standards and codes of practice including OHS personal safety and environment relevant to complex fuel systems

Evidence Required

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria required skills and knowledge range statement and the Assessment Guidelines for the Training Package

Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Assessors must be satisfied that the candidate can competently and consistently

interpret and apply team requirements controlling body and category rules and supplementary regulations

apply safety requirements including the isolation of equipment and the use of personal protective equipment

follow task instructions operating procedures and inspection processes to

minimise the risk of injury to self or others

prevent damage to competition vehicle or equipment

achieve required outcomes within team time and quality standards

correctly analyse repair and conduct postrepair checks on a minimum of four driveline systems faults which could involve

selection noise vibration harshness or slipping faults

faults which give the same effects but may have multiple causes

the scope of the faults necessitates the use of a range of testing equipment

work effectively with others

Context of and specific resources for assessment

The application of competency is to be assessed in the workplace or a simulated environment that reflects as far as possible the actual working environment

Assessment is to occur using standard and authorised work practices safety requirements and environmental constraints

Assessment is to comply with relevant regulatory requirements including specified Australian standards

Where applicable reasonable adjustment must be made to work environments and training situations to accommodate ethnicity age gender demographics and disability

The following resources should be made available

access to competition vehicles driveline systems and associated test instruments

material and equipment

information on work specifications

team requirements

organisational procedures

safety procedures regulations and quality standards

Method of assessment

Assessment must satisfy the endorsed Assessment Guidelines of this Training Package

Assessment methods must confirm consistency and accuracy of performance over time and in a range of workplace relevant contexts together with application of Required Skills and Knowledge

Assessment methods must be by direct observation of tasks and include questioning on Required Skills and Knowledge to ensure its correct interpretation and application

Assessment may be applied under projectrelated conditions real or simulated and require evidence of process

Assessment must confirm a reasonable inference that competency is able not only to be satisfied under the particular circumstance but is able to be transferred to other circumstances

Competence in this unit may be assessed in conjunction with other functional units which together form part of the holistic work role

Guidance information for assessment

Assessment processes and techniques must be culturally sensitive and appropriate to the language and literacy capacity of the candidate and the work being performed


Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Complex performance transmission

A complex performance transmission is defined as one that is a specialised motorsport/performance component integrating two or more systems that use either mechanical, hydraulic, pneumatic or electrical/electronic media

Driveline systems

Driveline systems, including sub-systems and components, may include:

clutches

torque converters

manual and automatic transmissions

drive shafts

final drives

Diagnosis

Diagnosis includes covering:

module and parts replacement in related electrical, electronic, pneumatic or hydraulic control systems

Driveline system faults

Driveline system faults may include:

abnormal gear wear

abnormal clutch operations

contamination

hard shifting

harshness

loose mountings

leaks

lubrication

noises,

transmission slippage and vibrations

indirect faults caused by the influence of external systems which may or may not be faulty in their primary operation

OHS requirements

OHS requirements are to be in accordance with applicable commonwealth, state or territory legislation and regulations, and organisational safety policies and procedures, and may include:

personal protective equipment and clothing, including closed-in shoes, long trousers, handling gloves and other equipment

safety equipment

first aid equipment

hazard and risk control

elimination of hazardous materials and substances

manual handling, including shifting, lifting and carrying

emergency procedures

team insurance requirements

material safety management systems

controlling body requirements

manufacturer/component supplier specifications\

local safe operating procedures

Legislative requirements

Legislative requirements are to be in accordance with applicable commonwealth, state or territory legislation, regulations, certification requirements and codes of practice, and may include:

award and enterprise agreements

industrial relations

Australian standards

confidentiality and privacy

OHS

the environment

equal opportunity

anti-discrimination

duty of care

health regulations

Tooling and equipment

Tooling and equipment may include:

hand tooling

manufacturer/component supplier specialist tooling

jacking and lifting equipment

measuring devices and test instruments

computerised diagnostic systems

computers and related software

Information and procedures

Information and procedures may include:

controlling body rules, category rules and supplementary regulations

event scheduling and location details

team procedures and standards related to:

applying diagnosing and maintaining complex performance driveline systems

life of components

reporting and communication

use of tooling and equipment

emergency service contacts and team persons emergency contacts

team emergency and event procedures for accidents or injury

work instructions, including worksheets, material safety data sheets (MSDS), assembly procedures, plans, drawings, designs and checklists

manufacturer/component supplier specifications and application procedures for test equipment and material

safety body publications

environmental, hazardous chemicals and dangerous goods legislation and local requirements relating to the disposal and use of fuels, lubricants, coolants and cleaning agents