Elements and Performance Criteria
- Prepare to carry out engine overhaul
- Confirm nature and scope of work to be carried out
- Locate occupational health and safety (OHS) and workplace environmental and sustainable procedures and practices, applicable to the work
- Access and interpret overhaul method, workshop manuals and manufacturer information
- Check and prepare tools, equipment and materials
- Set up work area
- Dismantle engine and components
- Dismantle engine and components in a logical sequence without causing damage
- Clean engine and arrange components ready for inspection
- Measure and compare components against supplier specifications and tolerances
- Decide serviceability and repair method of each component in accordance with OHS, environmental and industry regulations and guidelines, and enterprise procedures
- Source replacement parts as required
- Determine and arrange outsourcing of third-party repair
- Overhaul and assemble engine and components
- Perform overhaul operations in accordance with workplace procedures and manufacturer and component supplier specifications and tolerances
- Re-assemble engine following manufacturer and component supplier procedures
- Measure running clearances against component manufacturer and supplier specifications
- Make the necessary adjustments
- Apply appropriate lubricants to engine
- Complete assembly of engine within established industry guidelines and timeframes and without causing damage to system or components
- Undertake engine pre-start check
- Mount engine securely in preparation for starting
- Conduct pre-start checks, make required adjustments and re-test
- Seal engine openings against ingress of foreign matter
- Make final inspection to ensure protective features are in place and according to workplace requirements
- Determine the need for water testing
- Clean up work area and finalise work
- Clean and store engine according to workplace requirements
- Clean and inspect equipment and tooling according to workplace requirements
- Tag unserviceable equipment and faults identified in accordance with workplace requirements
- Finalise and process work completion documentation, update customer and warranty information and give to appropriate persons as required
- Clean work area, dispose of waste and scrap, and store tools and equipment in accordance with workplace procedures