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Elements and Performance Criteria

  1. Plan work for the prevailing work conditions
  2. Use controls and operating systems to manage the operation of the equipment
  3. Locate load and identify load characteristics
  4. Safely move load
  5. Monitor and operate controls
  6. Stop, shut down and secure equipment

Required Skills

This describes the skills and knowledge required for this unit

Required skills

Uses required forms of communication when operating an overhead crane

Works collaboratively with others when shifting loads using gantry equipment

Reads and interprets required documentation procedures and reports

Accesses navigates and enters computerbased information

Identifies and actions problems within level of responsibility

Interprets instruments gauges and data recording equipment

Receives acknowledges and sends messages with appropriate communications equipment

Starts up and shuts down overhead crane

Moves standard and nonstandard loads ensuring

load is correctly slung

correct operation of crane

load is within crane limits particularly where load measuring devices are fitted

Schedules movements to maintain material flow in mill to required timing

Identifies cargo container and goods coding Australian Dangerous Goods ADG and International Maritime Dangerous Goods IMDG markings and where applicable

Interprets and follows operational instructions and prioritises work

Estimates the size shape and special requirements of loads

Maintains situational awareness in the work area

Analyses and uses sensory information to adjust process to maintain safety quality and productivity

Uses electronic and other control systems to control equipment and processes as required

Required knowledge

Procedures regulations and legislative requirements relevant to overhead crane operation including OHS environmental including relevant sustainability requirementspractices SOP isolation procedures safe working requirements risks and hazard identification and housekeeping

Australian Standards manufacturers and enterprise requirements on crane operation

Australian and international codes regulations licencepermit requirements relevant to the use of gantry equipment to shift loads

Requirements for safe working load SWL and working load limit WLL of gantry equipment

Relevant safety codes and emergency procedures

Relevant forms of communication

Basic problemsolving techniques consistent with level of responsibility

Focus of operation of work systems equipment management and site operating systems for the use of gantry equipment to shift loads

Types of gantry equipment used to shift loads including applications and procedures and precautions for their use

Marking and numbering systems for cargo

Sensory information that indicates a deviation from standard operating parameters

Sufficient knowledge of electronic and other control systems operation and application to make appropriate adjustments within level of responsibility

Evidence Required

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria required skills and knowledge range statement and the Assessment Guidelines for the Training Package

Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Evidence should be relevant to the work It should satisfy the requirements of the elements and performance criteria and include consideration of

the required knowledge and skills tailored to the needs of the specific workplace

applicable OHS regulations environmental and safe working requirementspractices SOP and housekeeping requirements

applicable aspects of the range statement

practical workplace demonstration of skills in operating an overhead crane

Context of and specific resources for assessment

A workplace assessment must be used to assess

the application of required knowledge on the job

the application of skills on the job over time and under a range of typical conditions that may be experienced in operating an overhead crane

Access to the full range of equipment involved in operating an overhead crane in a pulp or paper mill is required

Method of assessment

A combination of assessment methods should be used The following examples are appropriate for this unit

observation of applied skills and knowledge on the job

workplace demonstrations via a mockup or simulation that replicate parts of the job

answers to written or verbal questions about specific skills and knowledge

thirdparty reports from relevant and skilled personnel

written evidence eg log sheet entries checklist entries test results

Assessment processes and techniques must be culturally appropriate and in keeping with the language and literacy capacity of the learner and the work being performed This includes conducting an assessment in a manner that allows thoughts to be conveyed verbally so that the learner can both understand and be understood by the assessor eg use plain English and terminology used on the job

A holistic assessment with other units relevant to the pulp and paper industry mill and job role is recommended

Additional information on approaches to assessment for the pulp and paper industry is provided in the Assessment Guidelines for this Training Package


Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Overhead cranes and accessories may include:

pedestrian or remote operated

cabin operated

crane attachments

Job accessories may include:

safety clothing and equipment

vehicle manuals

vehicle tools

job and vehicle records and writing equipment

first aid kit

breakdown gear

Range of loads and lifting procedures may include:

standard mill loads

non-standard mill loads requiring trial lifts

Hazards in the work area may include:

chemicals

dangerous or hazardous substances

movements of equipment, goods, materials and vehicular

traffic

Personal protective equipment may include:

gloves

safety headwear and footwear

safety glasses

two-way radios

protective clothing

high visibility clothing

Range of equipment may include:

various types of bridge and gantry cranes

computer systems

electronic screens and alarms

process control systems

analogue and digital instrumentation

fully automated, semi-automated, manually operated plant and equipment appropriate to overhead crane operation

Legislation, regulatory, licensing and certification requirements may include:

OHS and environmental requirements (local, state and commonwealth)

relevant codes and regulations for the shifting of cargo/containers using gantry equipment

Australian and international regulations and codes of practice for the handling of dangerous goods and hazardous substances e.g. Australian and International Dangerous Goods Codes

relevant Australian Standards including AS1418 and AS2550

workplace relations regulations

workers compensation regulations

Documentation, procedures and reports may include:

SOP

quality procedures

environmental sustainability requirements/practices

plant manufacturing operating manuals

enterprise policies and procedures

oil or chemical spills and disposal guidelines

plant isolation documentation

safe work documentation e.g. plant clearance, job safety analysis, permit systems

goods identification numbers and codes

Australian and international codes of practice and regulations relevant to the shifting of loads using gantry equipment

Australian and international regulations and codes of practice for the handling and transport of dangerous goods and hazardous substances

supplier and/or client instructions

dangerous goods declarations and Material Safety Data Sheets (MSDS)

award, enterprise bargaining agreement, other industrial arrangements

relevant Australian standards and certification requirements

Electronic control systems may include:

Digital Control System (DCS)

touch screens

robotics

Actions may include:

process adjustments

reporting to authorised person

rectifying problem within level of responsibility

Communications may include

interaction with:

internal/external customers and suppliers

team members

production/service co-ordinators

maintenance services

operational support personnel

operational management

statutory authorities

Situational awareness may include

awareness of:

traffic

pedestrians

location of equipment

product

hazards

obstruction

unexpected movement

Forms of communication may include:

written e.g. log books, emails, incident and other reports, run sheets, data entry

reading and interpreting documentation e.g. SOP, manuals, checklists, drawings

verbal e.g. radio skills, telephone, face to face, handover

non-verbal e.g. hand signals, alarms, observations

signage e.g. safety, access

Sensory information may include:

visual

sound

feel

touch

smell

vibration

temperature