Elements and Performance Criteria
- Maintain operation of delivery systems
- Maintain operation of complex rotary die cutting or embossing process
- Knife condition is monitored and adjusted to ensure product quality meets the approved sample standard
- Cutting pressures are monitored and adjusted to ensure product quality meets the approved sample standard
- Registration of knife(s) is monitored and adjusted to ensure quality
- Packing of cutting devices is monitored and adjusted to ensure product quality meets the approved sample standard
- Maintain production process
- In-line printing/converting/binding/finishing processes are monitored and adjusted to ensure product quality meets the approved sample standard
- Production process is operated in association with fellow workers and according to enterprise procedures and planned daily schedule
- Production is maintained according to Work Health and Safety (WHS) requirements, manufacturer’s specifications and enterprise procedures
- Manual and/or automatic control is used according to job specifications
- Performance is monitored and verified using the process control system according to enterprise procedures
- Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention
- Process adjustments to eliminate problems are reported according to enterprise procedures
- Faulty performance of equipment is identified and reported according to enterprise procedures
- Waste is sorted according to enterprise procedures
- Identify and rectify rotary cutting machine problems and faults
- Conduct shutdown of production process
- Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures
- Shutdown is conducted in association with fellow workers and in compliance with WHS requirements
- Substrate waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures
- Machine faults requiring repair are identified and reported to designated person according to enterprise procedures
- Repair/adjustment is verified prior to resumption of operations
- Clean rotary cutting units at end of run
- Knife and machine bed are cleaned ready for next run
- Cutting devices are sharpened correctly according to WHS requirements and enterprise procedures
- Cutting machine is disengaged and cleaned ready for next run
- In-line printing/converting/binding/finishing units are cleaned ready for next run
- Transportation and delivery systems are disengaged and cleaned ready for next run
- Production records or other documentation are accurately completed, where required by enterprise procedures