Elements and Performance Criteria
- Maintain operation of reel transportation system on web-fed machine
- Maintain operation of reel delivery system on web-fed machine
- Maintain complex laminating process
- Registration of laminating is monitored and adjusted to ensure product quality meets the approved sample standard
- Pressures are monitored and adjusted to ensure product quality meets the approved sample standard
- Adhesion is monitored and adjusted to ensure product quality meets the approved sample standard
- Maintain production processes
- In-line printing/coating/converting/binding/finishing process(es) are monitored and adjusted to ensure product quality meets the approved sample standard
- Production process is operated in association with fellow workers and according to enterprise procedures and planned daily schedule
- Production is maintained according to work health and safety (WHS) requirements, manufacturer’s specifications and enterprise procedures
- Manual and/or automatic control is used according to job specifications
- Performance is monitored and verified using the process control system according to enterprise procedures
- Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention
- Process adjustments to eliminate problems are reported according to enterprise procedures
- Faulty performance of equipment is identified and reported according to enterprise procedures
- Waste is sorted according to enterprise procedures
- Identify and rectify machine operating problem
- Conduct shutdown of production process
- Correct shutdown sequence is followed according to manufacturer’s specifications and enterprise procedures
- Shutdown is conducted in association with fellow workers and in compliance with WHS requirements
- Substrate waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures
- Machine faults requiring repair are identified and reported to designated person according to enterprise procedures
- Repair/adjustment is verified prior to resumption of operations
- Clean laminating machine at end of run
- Laminating machine is disengaged and cleaned ready for next run
- Adhesive system is washed ready for next run and liquid waste is disposed of according to regulatory requirements and enterprise procedures
- In-line printing/coating/converting/binding/finishing units are cleaned ready for next run
- Reel feed, transportation and delivery systems are disengaged and cleaned ready for next run
- Production records or other documentation are accurately completed where required by enterprise procedures