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Elements and Performance Criteria

  1. Prepare for set up
  2. Set up reel transportation system
  3. Set up machine for double facing
  4. Set up in-line units
  5. Inspect and adjust quality

Required Skills

Required skills

communication by checking and confirming all details required for the job against job specifications

problem solving by selecting and checking a sample from the machine to ensure it conforms to the required quality standards

planning and organising by preparing the job before setting up the sewing machine planning the job to meet the required timeframe

teamwork by maintaining the production process in association with others

use of technology by setting roll pressures adjusting steam delivery system and calibrating the equipment in a minimum of time

interpreting results from gathered information or evidence and making adjustments to equipment

Required knowledge

the significant risks that are posed to workers in this activity

measures that are employed to prevent injury andor illness in the case of the above identified risks

identifying the different typescategories of rolled paperboard accurately

end products commonly made from each of the rolled paperboard types

principal components of a typical doublebacked corrugated board adhesive

determining satisfactory performance of this adhesive

main tools andor equipment items necessary for the efficient handling of paperboard rolls in the corrugation infeed section

setting up the machine checks

correct settings

product factors that are monitored automatically during production

achieving the monitoring function

machine manuals safety and other documentation that are relevant to this task and where they are kept and information that is included in these documents

Evidence Required

The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria required skills and knowledge range statement and the Assessment Guidelines for the Training Package

Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Evidence of the following is essential

set up the reel infeed splicer bridge preheater double backer curing coating andor waxing sections of a corrugator

demonstrate all safety devices on the machine

set up the reel infeed splicer bridge preheater double backer curing coating andor waxing sections of a corrugator for at least TWO different product runs according to manufacturers and job specifications enterprise procedures and the listed Performance Criteria

evidence for assessment may be gathered from assessment of the unit of competency alone or through an integrated assessment activity

Context of and specific resources for assessment

Assessment must ensure

assessment will take place on the job

inline corrugating machinery

Method of assessment

A range of assessment methods should be used to assess practical skills and knowledge The following examples are appropriate for this unit

direct questioning combined with review of portfolios of evidence and third party workplace reports of onthejob performance by the candidate

Guidance information for assessment

Holistic assessment with other units relevant to the industry sector workplace and job role is recommended for example

ICPCFC Produce basic converted or finished product

ICPCF220C Produce basic converted or finished product

ICPCFC Set up machine for basic flatbed cutting

ICPCF231C Set up machine for basic flat-bed cutting

ICPCFC Set up machine for basic rotary cutting

ICPCF235C Set up machine for basic rotary cutting

ICPCFC Produce doublefaced web

ICPCF3107C Produce double-faced web

ICPSUC Prepare load and unload reels and cores on and off machine

ICPSU201C Prepare, load and unload reels and cores on and off machine.


Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Machines may include:

range of corrugating machines with manual, semi-automated and fully automated process control systems.

In-line processes may include:

range of wax and coating systems operations, slitters and cutters. Note that slitting and cutting may be separately assessable as flat-bed or rotary cutting.

Substrate types may include:

range of substrates within the major categories of board or paper.

Substrate handling may include:

wide reel handling systems.