Required skills

OHS in relation to operating machinery

communication skills when monitoring and verifying performance using process control systems

planning and organising when monitoring and adjusting transportation systems

teamwork when conducting the shutdown with fellow workers

using technology by adjusting machinery to improve performance

identifying problems and faults and developing solutions

Required knowledge

OHS factors that must be considered when setting up andor operating machine transport systems

areas of the reel stand that should be monitored to ensure troublefree operation

OHS factors that must be considered when setting up andor operating machine delivery systems

areas of the sheetfed feeder that should be monitored to ensure troublefree operation

checks needed when substrate is removed from the machine

OHS factors that must be considered when using the folding machine

areas to continuously observe to ensure the smooth troublefree operation of the machine

areas of the inline process that should be monitored to assure the quality of the product

OHS factors that must be considered when adjustingcorrecting the machine

TWO causes of outofsquare folding and explain how each may be corrected

segments of quality assurance that would be inspected at the completion of the sample run

communication action that should be instigated if job is outofsquare

communication action that should be instigated if ink is too wet for production

communication action that should be instigated if the job does not coincide with the sample

parts of the machine that should be adjusted if the sheet is creasing

OHS factors that must be considered when cleaning the machine

important tasks that must be performed to correctly shut down the machine

finished work preparation for dispatch

areas of the machine that need regular cleaning

materials that need to be cleaned from the machine

keeping the machine clear of surface rust condensation

quality aspects that should be considered in a completed folded job

alterations needed to production to meet client requirements

machine manuals safety and other documentation that are relevant to this task and where they are kept

information that is included in these documents

The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria required skills and knowledge range statement and the Assessment Guidelines for the Training Package

Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Evidence of the following is essential

Produce a single or continuous folded product that meets the job specifications production timeframes and quality requirements

Demonstrate an ability to find and use information relevant to the task from a variety of information sources

Produce TWO jobs if possible using different sizes and weights of substrate EITHER with a single fold to run continuously OR a single quire fold on a sheet gatherstitchfoldtrim machine OR an automatic webfed machine to achieve a single fold according to manufacturers and job specifications enterprise procedures and the listed Performance Criteria

Demonstrate use of computerised control monitoring and data entry systems if available and appropriate

Context of and specific resources for assessment

Assessment must ensure

Assessment may take place on the job off the job or a combination of these

Assessment off the job must be undertaken in a closely simulated workplace environment

Method of assessment

A range of assessment methods should be used to assess practical skills and knowledge The following examples are appropriate for this unit

direct questioning combined with review of portfolios of evidence and third party workplace reports of onthejob performance by the candidate

Guidance information for assessment

Holistic assessment with other units relevant to the industry sector workplace and job role is recommended for example

ICPSUC Prepare load and unload reels and cores on and off machine

ICPSU201C Prepare, load and unload reels and cores on and off machine

ICPSUC Prepare load and unload product on and off machine

ICPSU202C Prepare, load and unload product on and off machine

ICPSUC Operate and monitor machines basic

ICPSU208C Operate and monitor machines (basic)

ICPCFC Set up machine for basic single or continuous foldingICPCFB Produce complex converted or finished product

ICPCF241C Set up machine for basic single or continuous foldingICPCF320B Produce complex converted or finished product

ICPCFC Set up machine for complex adhesive mechanical or sewn fastening

ICPCF361C Set up machine for complex adhesive, mechanical or sewn fastening.

In-line processes may include:

Folding process may include:

Substrate type may include:

Substrate handling may include: