Elements and Performance Criteria
- Set up and adjust units
- All details required for the job are checked and confirmed against job specifications
- The correct materials and tools are checked and available for the job
- Adhesives are appropriate for the substrate, the application process and the machine
- Work area is safe and ready for production according to safety requirements
- Blades are sharp and fitted as necessary and units are calibrated according to job specifications
- Settings are checked against job specifications before production is commenced
- Machine is stepped to ensure the scores and folds are in the correct position and paper tension is corrected/adjusted
- Monitor throughput
- Once settings are fixed the unit is run at the speed required to produce a quality product
- Machine is monitored to ensure the scores and folds are in the correct position and paper tension is correct
- Guide positions are monitored to ensure adhesive is applied evenly and in the correct position
- Paper moisture is monitored and correct moisture levels are maintained
- Folds and guillotine cuts are correctly placed
- Glues dry at correct rates for substrate and adequate fibre tears are visible
- Confirm quality of output
- A sample from the machine is selected and checked to ensure it conforms to the required quality standards
- Adjustments are made when the standards are not met
- Each in-line process is monitored and minor adjustments are made during production, as necessary
- Samples are continuously monitored for defects and defects are removed
- The efficiency, quality and output rate of the production run are monitored for problems and any deficiencies resolved
- Wastage is monitored, kept to a minimum and correctly disposed of according to enterprise quality standards
- The locations of all emergency shutdown buttons and triggers are known