Required skills

OHS in relation to operating machinery such as safely switching off machinery before cleaning is started

communication skills when reading and interpreting job requirements from job documentation or production control system

planning and organising by shutting down equipment in the correct sequence

teamwork when maintaining production processes in association with colleagues

using technology by producing doublefaced web on the corrugator

problem solving by selecting and checking a sample from the machine to ensure it conforms to the required quality standards

Required knowledge

significant risks that are posed to workers in this activity

measures that are employed to prevent injury andor illness in the case of the above identified risks

principle support systems on line to the corrugating machine

effective control and monitoring of the corrugator by the operator

sections of the double backer that have the higher potential for operational problems during the run

product faults that are commonly found to arise during production runs and how can they be corrected

settings monitoring and adjustment made during the run for the following factors infeed web alignment control adhesive application double backer steam delivery heating of web and speed

product factors that can be monitored visuallymanually by staff operating end stages of the corrugator machine

adjustments made in response to problems found by staff operating end stages of the corrugator machine

functions that must be attended to for the washup and shutdown of the single facer for an idle period of at least two days

machine manuals safety and other documentation that are relevant to this task and where they are kept and information that is included in these documents

The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria required skills and knowledge range statement and the Assessment Guidelines for the Training Package

Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Evidence of the following is essential

perform runs on the double backer machine maintain production identify and rectify problems and faults and correctly shut down the machine

perform at least TWO runs on the double backer to produce TWO different typesclasses of product according to manufacturers and job specifications enterprise procedures and the listed Performance Criteria

evidence for assessment may be gathered from assessment of the unit of competency alone or through an integrated assessment activity

Context of and specific resources for assessment

Assessment must ensure

assessment may take place on the job off the job or a combination of these Assessment off the job must be undertaken in a closely simulated workplace environment

inline double backer corrugating equipment

Method of assessment

A range of assessment methods should be used to assess practical skills and knowledge The following examples are appropriate for this unit

direct questioning combined with review of portfolios of evidence and third party workplace reports of onthejob performance by the candidate

Guidance information for assessment

Holistic assessment with other units relevant to the industry sector workplace and job role is recommended for example

ICPCFC Set up doublefaced web

ICPCF2106C Set up double-faced web

ICPCFC Produce basic converted or finished product

ICPCF220C Produce basic converted or finished product

ICPCFC Set up machine for basic flatbed cutting

ICPCF231C Set up machine for basic flat-bed cutting

ICPCFC Set up machine for basic rotary cutting

ICPCF235C Set up machine for basic rotary cutting

ICPSUC Prepare load and unload reels and cores on and off machine

ICPSU201C Prepare, load and unload reels and cores on and off machine.

Machines may include:

Substrate handling may include:

In-line processes may include:

Substrate types may include: