Required skills

OHS in relation to operating machinery such as safely switching off machinery before cleaning is started

communication skills by reading and interpreting job specifications

planning and organising when installing a rotary cutting or embossing device into the machine

teamwork when giving assistance with the setting up of inline units

using technology when setting up the web control system and adjusting according to job specifications

problem solving by readjusting settings based on results of the sample run

Required knowledge

information concerning rotary die cutting or embossing that you would expect to find in the job documentation or production control system

information be interpreted to ensure smooth workflow throughout the factory

factors that must be considered when deciding on a cutting system

checked when cutting devices are mounted on a cylinder

methods each of registering and proofing the cutting devices

checked when the cutting devices are attached to the machine

criteria that determines the selection of particular cutting devices

OHS concerns when setting up reel transportation systems

adjustments to the unwind reel to suit various jobs

important areas to be considered during webbing procedures

important areas of the reel delivery system to be adjusted according to job specifications

steps to be taken to ensure that the delivery system operates effectively

adjustment to the sheeter during production

adjustment to the folder during production

adjustment to the rewind wheel during production

OHS factors that must be considered when setting up andor operating sheet transport and delivery systems

important areas or sections of the feeder unit set up

adjustments that can be made to the machine to facilitate accurate sheet pickup and transportation

areas of the delivery system that should be observed to maintain neat delivery of finished work

areas of the delivery system that should be observed to prevent damage to the finished product

necessary to be checked when substrate is removed from the machine

ways in which the finished product can be secured for dispatch

OHS factors that must be considered when setting up rotary cutting devices

setting up adjusting and operating rotary cutting machines

machine pressure

machine cutting depths

adjusting lays for registration and what needs to be checked when it is done

problems if the counter knivesanvils are incorrectly set

largestsmallest size sheet that can be processed on this machine

checked to ensure the suitability of inline process

details of the completed sample that should be examined to ensure conformance with the clients requirements

common faults that can occur with the rotary cutting process

factors that indicate a need for the replacement of knivesbladescutting edges

cutting edges and counter knives anvils should be stored to guard against damage and deterioration

items that must be checked against the clients sample

machine manuals safety and other documentation that are relevant to this task and where they are kept and information included in these documents

The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria required skills and knowledge range statement and the Assessment Guidelines for the Training Package

Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Evidence of the following is essential

correctly set up machine for complex rotary die cutting or embossing according to job specifications and within the production timeframe

demonstrate an ability to find and use information relevant to the task from a variety of information sources

demonstrate all safety devices on the machine

competency must be demonstrated on EITHER rotary die cutting OR embossing For either process set up TWO complex jobs including inline processes with different substrates sizes and patterns according to manufacturers and job specifications enterprise procedures and the listed Performance Criteria

demonstrate use of computerised control monitoring and data entry systems if available and appropriate

Context of and specific resources for assessment

Assessment must ensure

assessment may take place on the job off the job or a combination of these

off the job assessment must be undertaken in a closely simulated workplace environment

Method of assessment

The following assessment method is appropriate for this unit

direct questioning combined with review of portfolios of evidence and third party workplace reports of onthejob performance by the candidate

Guidance information for assessment

Holistic assessment with other units relevant to the industry sector workplace and job role is recommended for example

ICPCFC Produce complex converted or finished product

ICPCF320C Produce complex converted or finished product.

Cutting process may include:

Substrate types may include:

Rotary cutting units may include:

In-line processes may include:

Shapes may include:

Substrate handling may include: