Required skills

OHS in relation to operating machinery such as safely switching off machinery before cleaning is started

communication skills when monitoring and verifying performance using process control systems

planning and organising when following the correct shutdown sequence

teamwork when conducting shutdown with fellow workers

using technology when adjusting machinery to improve performance

problem solving by identifying problems and faults and developing solutions

Required knowledge

areas of OHS that consideration should be given when the machine is operating

factors that govern the speed at which the machine will operate

indicators that the machine was in need of lubrication

circumstances that the machine would need to be adjusted

OHS factors that should be considered before readjusting the machine

areas of the machine that would cause sheets to crease during production

causes of the sheets misfeeding during production

correction of the creasing of sheets

method of correction that is needed to prevent double sheet feeds

adjustment that must be made to prevent bruising of NCR sheets

areas that are to be checked when sections are failing to open on the chain

checks to be made when correctly shutting down the machine

areas of the machine that need regular cleaning

materials that need to be cleaned from the machine

keeping the machine clear of surface rust condensation

recommended cleaning agents

production records that need to be kept or written up

information that should be included in this reporting procedure

steps that should be taken to ensure that important features of the production control system are followed

an acceptable collating result

cause of creasing of sheets in the machine delivery

machine manuals safety and other documentation that are relevant to this task and where they are kept and information that is included in these documents

The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria required skills and knowledge range statement and the Assessment Guidelines for the Training Package

Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Evidence of the following is essential

produce a complex collated product that meets job specifications production timeframes and quality standards

demonstrate an ability to find and use information relevant to the task from a variety of information sources

operate machines for complex collating at LEAST FOUR or FIVE products including inline processes on FOUR occasions if possible TWO sheet jobs using different sizes and weight of substrate and TWO section jobs with and without liplap according to manufacturers and job specifications enterprise procedures and the listed Performance Criteria

demonstrate use of computerised control monitoring and data entry systems if available and appropriate

Context of and specific resources for assessment

Assessment must ensure

assessment may take place on the job off the job or a combination of these

off the job assessment must be undertaken in a closely simulated workplace environment

Method of assessment

A range of assessment methods should be used to assess practical skills and knowledge The following examples are appropriate for this unit

direct questioning combined with review of portfolios of evidence and third party workplace reports of onthejob performance by the candidate

Guidance information for assessment

Holistic assessment with other units relevant to the industry sector workplace and job role is recommended for example

ICPSUC Prepare load and unload reels and cores on and off machine

ICPSU201C Prepare, load and unload reels and cores on and off machine

ICPSUC Prepare load and unload product on and off machine

ICPSU202C Prepare, load and unload product on and off machine

ICPSUC Operate and monitor machines basic

ICPSU208C Operate and monitor machines (basic)

ICPCFC Produce complex sequenced or multiple folded productICPCFB Set up machine for complex adhesive mechanical or sewn fastening

ICPCF342C Produce complex sequenced or multiple folded productICPCF361B Set up machine for complex adhesive, mechanical or sewn fastening.

Substrate handling may include:

Collating process may include:

In-line processes may include:

Collating units may include:

Substrate types may include: