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Elements and Performance Criteria

  1. Maintain routine pad printing process
  2. Maintain manual pre- and post-treatments
  3. Maintain routine production process
  4. Identify and rectify faults
  5. Conduct shutdown of production process
  6. Clean and wash up printing machine at end of print run

Required Skills

Required skills

OHS in relation to operating machinery such as safely switching off machinery before cleaning is started

communication of ideas and information by providing feedback to internal and external clients about printing inline processes and job specifications

collecting analysing and organising information by collating details of job and machine specifications and printing processes to ensure efficient production

planning and organising activities by coordinating sequences for printing and washup

teamwork when communicating with work team members and workers involved in prior and subsequent processes to ensure efficient production

mathematical ideas and techniques by calculating consumables requirements

problemsolving skills by identifying print problems and correcting during print run

use of technology by using monitoring systems understanding their output and feeding into production management systems

Required knowledge

major OHS concerns when operating this machine

where the MSDSs are stored and what information do they contain

different machine cycle modes

how the colour density of a light image on a dark substrate can be improved by selection of a different machine cycle mode

selecting the appropriate machine cycle mode to provide the highest production output for a particular product

correct ink viscosity

correcting ink viscosity during production

causes of unreleased ink remaining on the printing pad and how you identify them

recognising a damaged pad

correct method of cleaning a pad during production

pre and posttreatment requirements

simple pretreatment that is commonly required for injectionmoulded objects

period the ink on the job takes to cure before scratch and adhesion tests can be performed

print problem identification and correction

effects that will be visible in the image if the ink viscosity is incorrect

adjusting the machine to correct a shift in the image position on the product

in Machine manuals safety and other documentation are relevant to this task and where are they kept and information that is included in these documents

Evidence Required

The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria required skills and knowledge range statement and the Assessment Guidelines for the Training Package

Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Evidence of the ability to

operate a pad printing machine ensuring an efficient colour production flow that maintains product quality standards Any production problems are rectified with minimum downtime The machine is correctly shut down and cleaned according to OHS guidelines

demonstrate use of computerised control monitoring and data entry systems if available and appropriate

demonstrate an ability to find and use information relevant to the task from a variety of information sources

produce TWO basic pad printing jobs if possible on different substrates to meet job specifications enterprise procedures and the Performance Criteria

evidence for assessment may be gathered from assessment of the unit of competency alone or through an integrated assessment activity

Context of and specific resources for assessment

Assessment must ensure

assessment may take place on the job off the job or a combination of these Off the job assessment must be undertaken in a closely simulated workplace environment

a pad printing machine

Method of assessment

A range of assessment methods should be used to assess practical skills and knowledge The following examples are appropriate for this unit

direct questioning combined with review of portfolios of evidence and third party workplace reports of onthejob performance by the candidate

Guidance information for assessment

Holistic assessment with other units relevant to the industry sector workplace and job role is recommended for example

ICPSUC Prepare load and unload product on and off machine

ICPSU202C Prepare, load and unload product on and off machine

ICPSUC Operate and monitor machines basic

ICPSU208C Operate and monitor machines (basic)

ICPPRC Set up for basic pad printing

ICPPR341C Set up for basic pad printing.


Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Inks/coatings may include:

range of standard inks commonly used in single colour printing.

Pre and post-treatment processes may include:

range of pre- and post-treatment processes commonly used in pad printing.

Machines may include:

a range of pad printing machines with manual, semi-automated or computerised operation.

Colour matching systems may include:

use of visual colour assessment to match basic standard colours under controlled lighting conditions.

Design may include:

single colour, simple graphics and text. Minor variations in registration and position.

Substrate types may include:

range of substrates within the major categories of paper, wood, glass (ceramics), plastics, metal.

Substrate handling may include:

manual handling.

Routine may include:

routine within this context relates to the set up and production of print runs. The set up of equipment and production is straightforward and does not involve a significant amount of deviation from using standard equipment settings. In this sense, routine does not refer to a job that an individual might repeat on a regular basis.