Elements and Performance Criteria
- Confirm non-routine job specifications
- Install tampons (printing pads) into machine
- Set up fixtures onto machine bed or conveyor
- Select and prepare inks and additives
- Inks, and additives are selected according to non-routine job specifications and end-user requirements
- Quality and suitability of inks and additives are checked and appropriate action is taken
- Inks and additives are prepared according to OHS requirements, and manufacturer's/supplier's instructions with suitable precautions to minimise waste
- Correct colour and weight/volume of ink is mixed and prepared to match the requirements of the non-routine job specification and the printing process
- Formulation of the ink, colour match and the approved colour are appropriately recorded
- Inks and additives are appropriately labelled, handled and stored according to manufacturer's/supplier's instructions to prevent damage and hazards to personnel and prolong shelf life
- Set up machine for complex pad printing
- Plate holders are set up and adjusted for register according to job specifications
- Appropriate plates and plate holders are selected and plates are secured into plate holders
- Tampons are set up and adjusted according to job specifications
- Spatula and doctor blade are set up and adjusted according to the pad printing process and job specifications OR
- Ink cups are set up and adjusted according to job specifications
- Set up pre- and post-treatment in-line processes
- In-line loading is set up to suit non-routine object and according to job specifications
- In-line pre-treatment is set up to suit non-routine object and according to job specifications
- In-line drying is set up to suit non-routine object and according to job specifications
- In-line ejection is set up to suit non-routine object and according to job specifications
- Conduct proof run
- Material to be used for proof is organised correctly
- Machine is operated according to manufacturer's and enterprise procedures to produce a specified proof
- Proof is visually inspected and/or tested or laboratory testing organised according to enterprise procedures
- Production does not commence without client OK or authority where appropriate
- Results are interpreted and adjustments are carried out according to product and machine specifications to determine adjustment requirements