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Elements and Performance Criteria

  1. Prepare for work
  2. Set up machines
  3. Operate a machine
  4. Conduct operator maintenance
  5. Clean up work area and maintain equipment

Required Skills

Required skills

communicate with site supervisor to

confirm work orders and instructions

identify problems

report outcomes of setting up operating and maintaining static machines

work with others and in a team to set up operate and maintain static machines

use prechecking and inspection techniques to anticipate production problems avoid reworking and wastage

identifying problems and equipment faults and demonstrate appropriate response procedures

participate in establishing new ideas and work specifications for setting up operating and maintaining static machines

plan and organise own work including the preparation and layout of the work area and obtaining equipment and materials to avoid backtracking

accurately plan and organise work activities

efficiently manage own responsibilities and timelines for completion of work

follow workplace induction principles

adapt to new skill requirements

use workplace technology related to the production task including specified tools equipment calculators and measuring devices

use and maintain relevant tools machinery and equipment

efficiently and safely set up operate and maintain static machines

Required knowledge

State or Territory OHS legislation regulations standards and codes of practice relevant to the full range of processes for using static machines

organisational and workplace requirements policies and procedures for using static machines

reading and interpreting workplace documents including work orders work instructions and operator instructions

environmental protection requirements relating to the disposal of waste material

established lines of communication and protocols

types of machines and equipment and procedures for their safe use operation and maintenance

set up and operation of static machines

characteristics of materials processed using static machines

cutting patterns and sequences

identification of cutting tool condition and fault reporting

storage systems and labelling

procedures for the recording reporting and maintenance of workplace records and information

procedures for reporting machinery faults and material defects

mathematical procedures for estimation and measurement

the range characteristics uses and limitations of blinds and awnings sector static machines

general workplace quality standards and procedures

workplace guidelines regarding acceptable tolerance levels

workplace safety policies and procedures

Evidence Required

The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria required skills and knowledge range statement and the Assessment Guidelines for the Training Package

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Read and interpret work orders and job specifications to prepare for setting up and operating static machines

Apply safe handling requirements for equipment machines products and materials to

minimise the risk of injury to self or others

prevent damage to goods equipment and products

Communicate and work with others in the work area

Identify materials used in static machines

Select and set up static machines following manufacturers instructions and workplace practices

Operate static machines following manufacturers specifications and safe work practices including the use of safety equipment and personal protective equipment

Maintain static machines following manufacturers specifications and workplace practices

Context of and specific resources for assessment

The application of competency is to be assessed in the workplace or simulated workplace

Assessment is to occur under standard and authorised work practices safety requirements and environmental constraints

Assessment of required knowledge and skills may be conducted in work place or simulated workplace environments

The following resources should be made available

workplace location or simulated workplace

materials and equipment relevant to setting up operating and maintaining static machines

specifications and work instructions

workplace practices including standard operating procedures and work instructions for setting up operating and maintaining static machines

Method of assessment

Assessment methods must confirm consistency and accuracy of performance over time and in a range of workplace relevant contexts together with application of required knowledge and skills

Assessment methods should be by direct observation of tasks and include questioning on required knowledge and skills to ensure its correct interpretation and application

Assessment should be conducted over time and may be in conjunction with assessment of other units of competency


Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

OHS requirements

include Commonwealth, State or Territory legislation and regulations, organisational safety policies and procedures. Requirements may include the use of personal protective equipment and clothing, fire fighting equipment, First Aid equipment, hazard and risk control and elimination of hazardous materials and substances, manual handling including lifting and carrying.

Legislative requirements

include applicable legislation from all levels of government that affect organisational operation. Requirements may include award and enterprise agreements, industrial relations, Australian Standards, confidentiality and privacy, the environment, equal opportunity, anti-discrimination, relevant industry codes of practice, duty of care and heritage.

Workplace practices

include legal, organisational and site guidelines, policies and procedures relating to own role and responsibility, quality assurance, procedural manuals, quality and continuous improvement processes and standards, emergency and evacuation, ethical standards, recording and reporting, access and equity principles and practices, equipment use, maintenance and storage, environmental management (waste disposal, recycling and re-use guidelines)

Personal protection needs

includes safety glasses/goggles, hearing protection, safety footwear, protective clothing, respiratory protection

Work orders

includes quotations for work, job cards, customer care cards, worksheets

Material

includes textiles, metal, timber

Machines

includes roller guillotines, lath cutter, Venetian punches, special crimping pliers, drill press, docking saw, sewing machines (plain foot zig zag machine, walker foot zig zag machine, chain stitch machine, tape binding machines, overlocker), computerised fabric cutters (aeronaught /pizza wheel, laser cutters, ultra sonic cutter), RF welder, pelmet blender, press stud machine, fabric slitters, computerised venetian machines (multi-stage punching, single-stage punching), fabric carousel, vertical blind cutters (manual, hydraulic, air, computerised), eyelet machine, tube bender

Templates

include folding creases, scallops, trims

Waste

includes textiles, metals, timber

Energy efficiency

includes using on/off/standby as required, ensuring machine is turned off at completion of work or shift

Safety equipment

include emergency stops, cut out switches and machine guards

Manufacturer's instructions

includes written instruction booklets, instructions on the equipment or instructions for correct use.

Trial run

includes dry runs of machine, test runs on materials to check settings

Machine operation

include settings, programming, manufacturer specifications for safe operation

Pre-start up checks

are conducted to ensure the equipment has been set-up correctly, cutting tools are installed accurately and machinery operating to optimum performance

Output

includes the speed or rate at which material is machined

Recorded and reported

includes the machining method, product type, size, inspection, grading and labelling outcomes, storage locations, quality outcomes, hazards, incidents or equipment malfunctions

Appropriate personnel

includes assessors, trainers, supervisors, suppliers, clients, colleagues and managers and any other person responsible for your work activities

Operator maintenance

is conducted to ensure machinery is in safe working order and to prevent unscheduled machinery downtime

Workplace documentation

includes time sheets, customer care cards, work orders, reports