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Elements and Performance Criteria

  1. Identify work requirements
  2. Prepare for work
  3. Conduct processing operations
  4. Complete work

Required Skills

Required skills

collect organise and understand information related to work orders basic plans and safety procedures

communicate ideas and information to enable confirmation of work requirements and specifications coordination of work with supervisor other workers and customers and the reporting of work outcomes and problems

plan and organise activities including the preparation and layout of the work area and the obtaining of equipment and materials to avoid any backtracking workflow interruptions or wastage

work with others and in a team by recognising dependencies and using cooperative approaches to optimise workflow and productivity

use mathematical ideas and techniques to correctly complete measurements calculate area and weight estimate glass requirements and minimise waste

use prechecking and inspection techniques to anticipate processing problems avoid reworking and wastage

use the limited workplace technology related to the processing of glass by basic machine including handling aids tools equipment calculators and measuring devices

Required knowledge

the qualities and characteristics of glass including the hazards and handling requirements

workplace safety system requirements related to glass processing by basic machines

identification of glass processing equipment including its functions and procedures

the set up and operation of glass processing equipment including procedures for reporting machineproduct defects or equipment faults

workflow in relation to glass processing

Evidence Required

The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria required skills and knowledge range statement and the Assessment Guidelines for the Training Package

Critical aspects of evidence

Interpret work orders and plan processing operations

Identify the materials patternsplans processes machines equipment and settings to undertake a glass cutting drilling shaping andor edging task by basic machines

Apply safe handling requirements for machines equipment products and materials including use of personal protective equipment

Apply AS Quality requirements for cut to size and processed glass

Set up for and prepare to process glass

Follow work instructions operating procedures and inspection practices to

minimise the risk of injury to self and others

prevent damage to goods equipment and products

maintain required production output and product quality

As a minimum demonstrate the ability to

identify and use AS Quality requirements for cuttosize and processed glass

complete straight cuts simple shapes truncated and radius corners circles fan holes pay holes and ovals in glass up to mm annealed and mm laminated glass up to m

cut mm annealed and mm laminated glass using a diamond saw

arris grind and polish flat round and mitre edges on mm annealed and mm laminated glass up to m

drill holes with tungsten and diamond drill bits in mm annealed and mm laminated glass up to m

calculate the cost of glass and edgework

Work effectively with others

Modify activities to cater for variations in workplace contexts and environment

Resource implications

Glass sheetproduct processing facilitiesequipment such as basic cutting and edging machines table work area work orders and appropriate safety and personal protection equipment

Method of assessment

Assessment methods must confirm consistency of performance over time and in a range of workplace relevant contexts

Assessment should be by direct observation of tasks and questioning on underpinning knowledge

Assessment may be in conjunction with assessment of other relevant units of competency

Context of assessment

Assessment may occur on the job or in a workplace simulated facility with relevant glass processing machines materials work instructions and deadlines


Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Unit context

This unit covers work involving cutting, shaping, drilling and/or edging of glass by basic machines

Work requires individuals to demonstrate discretion, judgement and problem solving skills in determining the appropriate techniques, methods and equipment to be used to process glass by basic machines. This may be demonstrated either individually or in a team environment

OHS requirements may include legislation, building codes, material safety management systems, hazardous substance and dangerous goods codes and local safe operating procedures

Work is carried out in accordance with statutory requirements, environment legislation, manual handling procedures and relevant regulations and organisation insurance requirements

Glass is:

annealed glass less than or equal to 6mm thick

laminated glass less than or equal to 6.38mm thick

Glass processing includes:

straight cutting

circle cutting

freehand cutting

drilling and edging

Edging may include:

arrising

flat

round and mitre grinding

flat

round and mitre polishing and bevelling

Tools and equipment may include:

flat felt covered cutting tables

tungsten wheel glass cutters

speed cutters

circle cutters

L-squares and straight edges

tape measures

glass handling gloves

safety glasses

gauntlets

aprons

marking pens

chinagraph pencils

templates and lubricants

Tables appropriate for cutting large glass sheets include:

air flotation tables

roller castor tables or tilt tables with air flotation

breaker bars or roller castors

Edging equipment may include but is not limited to:

finishing or belt machines

diamond or pencil edgers

pumice or cork polishers

horizontal wheels

finger slotters and hand tools

Drilling equipment may include, but is not limited to:

portable

wall-mounted and free-standing diamond drill presses and saws

Materials are to include but are not limited to:

annealed and laminated glass for residential and commercial glazing and furniture applications

Personal protective equipment

Personal protective equipment is to include that prescribed under legislation, regulation and Australian Standard policies and practices. It may include:

gloves

safety glasses

gauntlets

footwear

earmuffs

aprons and overalls

Information and procedures

Machine manufacturer specifications and operational procedures

Workplace procedures relating to the setting and operation of glass cutting, drilling and edging machines

Work instructions, including job sheets, cutting lists and plans

Safety standards include personal protective equipment, OHS regulations and enterprise requirements

AS4667 Quality requirements for cut to size and processed glass