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Elements and Performance Criteria

  1. Identify work requirements
  2. Prepare for work
  3. Conduct processing operations
  4. Complete work

Required Skills

Required skills

collect organise and understand information related to work orders basic plans and safety procedures

communicate ideas and information to enable confirmation of work requirements and specifications coordination of work with supervisor other workers and customers and the reporting of work outcomes and problems

plan and organise activities including the preparation and layout of the work area and the obtaining of equipment and materials to avoid any back tracking workflow interruptions or wastage

work with others and in a team by recognising dependencies and using cooperative approaches to optimise workflow and productivity

use mathematical ideas and techniques to correctly complete measurements calculate area and weight estimate glass requirements and minimise waste

use prechecking and inspection techniques to anticipate processing problems avoid reworking and wastage

use the developing workplace technology related to the processing of glass by semiautomatic and automatic machines including computers handling aids tools and equipment

Required knowledge

the qualities and characteristics of glass including the hazards and handling requirements

workplace safety system requirements related to glass processing by semiautomatic and automatic machines

identification of semiautomatic and automatic glass processing machines including their functions and procedures

the set up and operation of semiautomatic and automatic glass processing machines including procedures for reporting machineproduct defects or equipment faults

workflow in relation to glass processing

Evidence Required

The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria required skills and knowledge range statement and the Assessment Guidelines for the Training Package

Critical Aspects of Evidence

Interpret work orders and plan processing operations

Identify the materials patternsplans processes machines equipment and settings to undertake a glass cutting drilling shaping andor edging task with semiautomatic or automatic machines

Apply safe handling requirements for machines equipment products and materials including use of personal protective equipment

Set up for and prepare to process glass

Follow work instructions operating procedures and inspection practices to

minimise the risk of injury to self and others

prevent damage to goods equipment and products

maintain required production output and product quality

As a minimum demonstrate the ability to

process and upload computerized cutting data from optimisation software programs

load and position stock sheets onto semiautomatic and automatic cutting tables

perform precutting tool and machinery checks

cut given dimensions from stock sheets with minimal wastageoffcuts

cut shapes from optimisation data

remove pack and store cut glass including labelling for despatch

calculate the cost of glass and edgework

Work effectively with others

Modify activities to cater for variations in workplace contexts and environment

Resource Implications

Semiautomatic automatic or computerised glass processing equipment optimisation software programs work area standard operating procedures work orders unprocessed materials and appropriate safety and personal protection equipment

Method of Assessment

Assessment methods must confirm consistency of performance over time and in a range of workplace relevant contexts

Assessment should be by direct observation of tasks and questioning on underpinning knowledge

Assessment may be in conjunction with assessment of other relevant units of competency

Context of Assessment

Assessment may occur on the job or in a workplace simulated facility with relevant process equipment materials work instructions and deadlines


Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Unit context

This unit covers work involving cutting, shaping, drilling and/or edging of glass by semi-automatic and automatic machines

Work requires individuals to demonstrate discretion, judgement and problem solving skills in determining the appropriate techniques, methods and equipment to be used to process glass by basic machines. This may be demonstrated either individually or in a team environment

OHS requirements may include legislation, building codes, quality standards, material safety management systems, hazardous substance and dangerous goods codes and local safe operating procedures

Work is carried out in accordance with statutory requirements, environment legislation, manual handling procedures and relevant regulations and organisation insurance requirements

Glass

Glass may be annealed or laminated. It may include but is not limited to:

float glass and coated glass

Glass processing includes:

cutting

shaping

drilling and edging

Cutting may include but is not limited to:

straight line cutting

shape cutting

circle and oval cutting.

Edging may include:

arrising

flat and mitre grinding

polishing and bevelling

Semi-automatic and automatic machines include but are not limited to:

semi-automatic, automatic and computerised cutting shaping and edging machines.

Machines may be manual or computer-navigated.

Information requirements of computerised machines, (CNC) may include but are not limited to:

glass thickness

size

type

stock sheet size

off-cut sizes

print-out information or spreadsheets

Tools and equipment are to include:

flat felt covered cutting tables

gloves

safety glasses

marking pens

chinagraph pencils

templates and lubricants

Tables appropriate for cutting large glass sheets include:

air flotation tables

roller castor table or tilt table with air flotation or roller castors

Edging equipment includes but is not limited to:

semi-automatic and computer-navigated straight line and variable angle edgers

straight line and shape edgers

bevellers and brilliant cutters

Glass cutting equipment includes but is not limited to:

semi-automatic and computer-navigated straight line annealed and laminated glass cutters

shape cutters

laser glass cutters

diamond saws and water-jet cutters

Materials are to include but are not limited to:

annealed and laminated glass for residential and commercial windows and doors

architectural glazing

mirrors and furniture applications

Personal protective equipment

Personal protective equipment is to include that prescribed under legislation, regulation and enterprise policies and practices. It may include:

gloves

gauntlets

safety glasses

footwear

aprons/overalls

Information and procedures

Machine manufacturer specifications, operational and maintenance procedures

Workplace procedures relating to the setting and operation of computerised glass cutting, shaping, drilling and edging machines

Work instructions, including job sheets, cutting lists and plans

Safety standards include personal protective equipment, OHS regulations and enterprise requirements

AS4667 Quality requirements for cut to size and process glass