Required skills

observation

following procedures for start up operation and shut down of equipment

analysis

problem solving

communication

documenting

Required knowledge

all major components of the equipment and describe the function of each

principles of equipment operation

equipment operating parameters

equipment and product variables and their interactions

apply andor explain

impact of materials and properties

startup and shutdown processes

construction and limitations of the equipment

out of specification situations

distinguish between causes of faults such as

raw materials

instrument failuremalfunction

electrical failuremalfunction

mechanical failuremalfunction

variations in product parameters temperature flows pressureamplevels

The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria required skills and knowledge range statement and the Assessment Guidelines for the Training Package

Overview of assessment

The competent person will be able to carry out the day to day operation of a piece of production equipment meeting the demands of productivity and quality while resolving routine problems

What critical aspects of evidence is required to demonstrate competency in this unit

It is essential that the equipment be understood and that the importance of critical material properties settings and readings is known Competence must be demonstrated in the ability to recognise and analyse potential or actual problem situations requiring action and then in implementing appropriate corrective action The emphasis should be on the ability to avoid problems rather than on recovery from a problem

Consistent performance should be demonstrated In particular look to see that

process conditions are maintained within limits

quality is monitored to minimise wastage

startup and shutdown occurs first time

signals and alarms are responded to immediately

process measurements are continually made or observed

all OHS requirements are followed

early warning signs of equipmentprocesses needing attention or with potential problems are recognised

the range of possible causes can be identified and analysed and the most likely cause determined

appropriate action is taken to ensure a timely return to full performance

obvious problems in related plant areas are recognised and an appropriate contribution made to their solution

prestart checks are made to ensure equipment is lined up to the plant in accordance with procedures andor manufacturers specifications

Besides assessing actual operation of manufacturing equipment many aspects may be also be assessed using a range of scenarios case studies or what ifs as the assessment method These assessment activities should include a range of problems including new unusual situations that may have been generated from past history

In what context should assessment occur

Assessment will need to occur on an operating item of production equipment although some aspects especially problem solving may be assessed through simulation

Are there any other units which could or should be assessed with this unit or which relate directly to this unit

This unit could be assessed concurrently with other relevant units

What method of assessment should apply

Assessors must be satisfied that the person can consistently perform the unit as a whole as defined by the elements performance criteria skills and knowledge A holistic approach should be taken to the assessment

The assessee will have access to all techniques procedures information resources and aids which would normally be available in the workplace

The method of assessment should be discussed and agreed with the assessee prior to the commencement of the assessment

What evidence is required for demonstration of consistent performance

Assessors should gather sufficient fair valid reliable authentic and current evidence from a range of sources Sources of evidence may include direct observation reports from supervisors peers and colleagues project work samples organisation records and questioning Assessment should not require language literacy or numeracy skills beyond those required for the unit

What are the specific resource requirements for this unit

Access to an operating item of production equipment over an extended time

Workplace

Procedures

Equipment

Hazards

Pre-start up checks

Equipment operating conditions

Product characteristics

Problem/potential problem

Appropriate action

Records

Need