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Elements and Performance Criteria

Required Skills

This describes the essential skills and knowledge and their level required for this unit

Knowledge and understanding of the process and the interaction of process conditions on product quality sufficient to recognise and analyse control system faults

Knowledge of organisation procedures and policies along with the ability to implement them within appropriate time constraints and in a manner relevant to the job

Application of the knowledge of managing risks using the hierarchy of controls applied to the process Application of approved hazard control safety procedures use of PPE in relation to handling materials equipment operation and clean up

Knowledge as a basis for solving hydraulic system problems including

principles of hydraulicspneumatics

fluid power circuit diagrams

principles of circuit components

appropriate testing procedures and use of equipment for a range of equipment faults

urgency and timeliness factors in planning maintenance activities in relation to production requirements

collection analysis and reporting of data

Competence also includes the ability to

identify and select testing methods based on cost and time effectiveness

conduct inspections checks and tests on equipment as appropriate

read and interpret circuit diagrams for mechanical hydraulic pneumatic and electricalelectronic operating systems

use technical information and manufacturer information to locate relevant data

interpret technical specifications and manufacturer instructions

ensure workplace is safe for testing and maintenance of equipment

identify hazards of the materials and process

implement appropriate procedures for hazard control

use PPE safely handle products and materials read relevant safety information and apply safety precautions appropriate to the task

Language literacy and numeracy requirements

This unit requires the ability to read and interpret technical specifications and manufacturer manuals

Writing is required to the level of writing procedures and schedules Basic numeracy is also required to allow the interpretation of machine and product data and the comparison of actual with desired readings

Evidence Required

The Evidence Guide provides advice on assessment and must be read in conjunction with the Performance Criteria required skills and knowledge the Range Statement and the Assessment Guidelines for this Training Package

Overview of assessment

A holistic approach should be taken to the assessment

Assessors must be satisfied that the person can consistently perform the unit as a whole as defined by the Elements Performance Criteria and skills and knowledge

Critical aspects for assessment and evidence required to demonstrate competency in this unit

It is essential that competence is demonstrated in the ability to

recognise potential situations requiring action and then in implementing appropriate action

Consistent performance should be demonstrated For example look to see that

machine reliability is high

Assessment method and context

It is preferred that assessment takes place on industrial equipment in a work environment

Competence in this unit may be assessed

on a processing plant allowing for operation under all normal and a range of abnormal conditions

in a situation allowing the generation of evidence of the ability to recognise anticipate and solve problems

using a suitable simulation andor a range of case studiesscenarios

through a combination of these techniques

In all cases it is expected that practical assessment will be combined with targeted questioning to assess the underpinning knowledge and theoretical assessment will be combined with appropriate practicalsimulation or similar assessment Assessors need to be aware of any cultural issues that may affect responses to questions

Assessment processes and techniques must be culturally appropriate and appropriate to the oracy language and literacy capacity of the assessee and the work being performed

Specific resources for assessment

This section should be read in conjunction with the Range Statement for this unit of competency Resources required include suitable access to an operating plant or equipment that allows for appropriate and realistic simulation A bank of case studiesscenarios and questions will also be required to the extent that they form part of the assessment method Questioning may take place either in the workplace or in an adjacent quiet facility such as an office or lunchroom

Additional resources might include the provision of equipment with known faultsproblems to allow for assessment of the ability to identify problems

Range Statement

The Range Statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Add any essential operating conditions that may be present with training and assessment depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts.

Where reference is made to industry codes of practice, and/or Australian/international standards, the latest version must be used.

This competency unit includes all common equipment used in the manufacturing industry and should be able to be applied to all equipment using fluid power control systems.

This competency applies to all work environments and sectors within the manufacturing industry. It assumes an understanding of the operation of all relevant equipment and processes but does not necessarily require them to be used personally.

All operations are performed in accordance with procedures.

Procedures include all relevant workplace procedures, work instructions, temporary instructions, manufacturer information and relevant industry and government codes and standards.

Tools and equipment

This competency includes use of equipment and tools such as:

pressure controls

DCVs (directional control valves)

flow control actuators

heat exchangers

proportional, servo and cartridge valves.

Typical hazards include:

high pressures (hydraulic and pneumatic)

hydraulic oil spills and leakage

Respond to/rectify 'non-routine problems' means 'apply known solutions to a variety of predictable problems'.

Distinguish between causes of faults such as:

control system failure

process condition

component types.

Typical process and product problems may include:

loss of flow, power

oil leaks (internal and external)

component malfunction

poor maintenance procedures

regular maintenance

using accumulator as emergency source

motor failure effect on cycle time

loss of clamp pressure

oil temperature.

Key variables to be monitored include:

cavitation/aeration/noise

poor performance

safety aspects.