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Follow the links below to find material targeted to the unit's elements, performance criteria, required skills and knowledge

Elements and Performance Criteria

  1. Interpret and schedule test requirements
  2. Receive and prepare samples
  3. Check equipment before use
  4. Test samples to determine chemical species or properties
  5. Process and interpret data
  6. Maintain a safe work environment
  7. Maintain laboratory records

Required Skills

Required skills

Required skills include

interpreting test methods and procedures

sample preparation procedures

performing calibration checks

using instruments for qualitative andor quantitative analysis

maintaining and evaluating reagents

troubleshooting basic equipmentmethod

using calculation methods including appropriate units uncertainties balancing equations and the concentration of the solution given the chemical reaction for the titration

preparing calibration graphs and calculating results using appropriate units and precision

applying theoretical knowledge to interpret gross features of data and make relevant conclusions such as identifying atypical results as out of normal range or an artefact

tracing and sourcing obvious causes of an artefact

recording and communicating results in accordance with enterprise procedures

maintaining security integrity traceability of samples subsamples test data results and documentation

Required knowledge

Required knowledge includes

chemical principles and concepts underpinning testprocedure

purpose of the tests

concepts of metrology

principles and concepts related to equipmentinstrument operation and testing

function of key components of the equipmentinstrument andor reagents

effects of modifying equipmentinstrument variables

use of calibration procedures

enterprise andor legal traceability requirements

relevant health safety and environment requirements

Evidence Required

The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria required skills and knowledge range statement and the Assessment Guidelines for the Training Package

Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Assessors should ensure that candidates can

interpret test methodsprocedures accurately

prepare and test samples using procedures appropriate to the nature of sample

perform calibration checks if required

safely operate test equipmentinstruments to enterprise standards andor manufacturers specification

prepare calibration graphs and calculate results using appropriate units and precision

apply basic theoretical knowledge to interpret gross features of data and make relevant conclusions

identify atypical results as out of normal range or an artefact

traces and source obvious causes of an artefact

communicate problems to a supervisor or outside service technician

record and communicate results in accordance with enterprise procedures

maintain security integrity traceability of samples subsamples test data and results and documentation

Context of and specific resources for assessment

This unit of competency is to be assessed in the workplace or simulated workplace environment

This unit of competency may be assessed with

MSLA Process and interpret data

MSL924001A Process and interpret data

MSLA Prepare standardise and use solutions

MSL974001A Prepare, standardise and use solutions.

Resources may include

standard laboratory equipped with appropriate test equipmentinstruments standards and reagents

enterprise procedures and standard methods

Method of assessment

The following assessment methods are suggested

review of test dataresults obtained by the candidate over a period of time to check accuracy consistency and timeliness of results

review of test records and workplace documentation completed by the candidate

observation of candidate conducting a range of chemical tests and procedures and sample preparation

feedback from peers and supervisors

oral or written questioning of chemical principles and concepts test methods and enterprise procedures

In all cases practical assessment should be supported by questions to assess underpinning knowledge and those aspects of competency which are difficult to assess directly

Where applicable reasonable adjustment must be made to work environments and training situations to accommodate ethnicity age gender demographics and disability

Access must be provided to appropriate learning andor assessment support when required

The language literacy and numeracy demands of assessment should not be greater than those required to undertake the unit of competency in a work like environment

This competency in practice

Industry representatives have provided the case studies below to illustrate the practical application of this unit of competency and to show its relevance in a workplace setting

Manufacturing

Ultraviolet spectroscopy is a suitable method for determining the concentration of sulphanilamide in pharmaceutical preparations The ultraviolet absorption spectrum is pH dependent with the wavelength maximum different in acid and alkaline solutions Example a technician was conducting an analysis and noted that the wavelength maxima had moved from approximately nm to below nm After reviewing the procedure being used and checking for possible errors the technician found that an incorrect solvent had been used for the analysis The hydrochloric acid solvent was replaced with sodium hydroxide as per the standard method and the correct absorption spectrum was obtained

Environmental

A technician was asked to test water samples from a local lake over several days to determine the lakes nutrient levels following reports of algal blooms in the lake over the preceding weeks Heshe used a field colorimeter kit to determine both nitrates and orthophosphates using SOPs Because the same colorimetric cells were used for the nitrate and orthophosphate tests they were carefully washed and rinsed with distilled water between all tests as specified in the SOP After reviewing the results from the first three days the technician noted that the first orthophosphate result which was done immediately after all the nitrate tests was much higher than subsequent orthophosphate tests which were all consistently low The technician argued that the high results for the first orthophosphate test may be due to crosscontamination from trace amounts of reagents used in previous nitrate tests despite having closely followed the cleaningrinsing SOPs After discussion with hisher supervisor the technician modified the field procedures by using totally different colorimetric cells for the nitrate and orthophosphate tests For all subsequent tests no high orthophosphate results were obtained for the first sample As a result the laboratory supervisor amended the SOPs to incorporate this new requirement

Food processing

Regular checks are conducted on the percentage of salt in cheese at a dairy companys laboratory A technician checks the results from the airomatic salttitration equipment and if the results are abnormal notifies the supervisor before taking appropriate action After obtaining a high result for example the assistant notified the supervisor and then began checking the machine to identify a possible reason for the high reading Heshe found that the supply bottle of silver nitrate used in the test was almost empty This had resulted in less solution being pumped through the equipment than required leading to graph readings that indicated a high percentage of salt After replacing the silver nitrate bottle and recalibrating the equipment the assistant retested the cheese samples and found that they contained the expected salt


Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Codes of practice

Where reference is made to industry codes of practice, and/or Australian/international standards, it is expected the latest version will be used

Standards, codes, procedures and/or enterprise requirements

Standards, codes, procedures and/or enterprise requirements may include:

Australian and international standards, such as:

AS 2134.1-1999 Recommended practice for chemical analysis by atomic absorption spectrometry - Flame atomic absorption spectrometry

AS 2162.1-1996 Verification and use of volumetric apparatus - General - Volumetric glassware

AS 3753-2001 Recommended practice for chemical analysis by ultraviolet/visible spectrophotometry

AS ISO 1000-1998 The international system of units (SI) and its application

AS ISO 17025-2005 General requirements for the competence of testing and calibration laboratories

AS/NZS 2243 Set:2006 Safety in laboratories set

AS/NZS ISO 9000 Set:2008 Quality management systems set

Australian code of good manufacturing practice for medicinal products (GMP)

calibration and maintenance schedules

enterprise recording and reporting procedures

equipment manuals

equipment startup, operation and shutdown procedures

industry methods, such as Royal Australian Chemical Institute (RACI) and/or American Association of Cereal Chemists (AACC) methods for inorganic constituents

material safety data sheets (MSDS) and safety procedures

material, production and product specifications

national measurement regulations and guidelines

principles of good laboratory practice (GLP)

production and laboratory schedules

quality manuals and equipment and procedure manuals

SOPs

waste minimisation and safe disposal procedures

Sample preparation processes

Sample preparation processes may include:

grinding

mulling

preparation of discs

digestion

dissolving

ashing

refluxing

tracting

filtration

evaporation

flocculation

precipitation

washing

drying

centrifugation

Non-instrumental test/procedures

Non-instrumental test/procedures may include:

gravimetric analysis:

loss on drying

suspended solids

ashes, such as sulphated and gravimetric assays (e.g. sulphates and nitrogen in fertilisers)

Ni by dimethylglyoxime

bitumen content of asphaltic concrete

titrimetric analysis:

acid/base determinations

complexiometric, such as water hardness, Fe by dichromate and binder content analysis

redox, such as precipitation of chlorides in water

dissolved oxygen (DO), chemical oxygen demand (COD) and biochemical oxygen demand (BOD)

filtration, separation and solvent extraction techniques

corrosion testing, cement content and accelerated weathering

Instrumental tests

Instrumental tests may include:

spectrometry

chromatography

electrochemistry

Types of instrumentation and instrumental techniques

Types of instrumentation and instrumental techniques may include:

colorimetric techniques, such as enzyme activity, chlorine in water, specific cations and anions

infrared, ultraviolet-visible (UV-VIS) spectrophotometry

other spectrometric techniques:

fluorimetric analysis, flame atomic emission and flame atomic absorption spectrometry

fourier transform infrared

chromatographic techniques:

column and thin layer analytical and preparative chromatography

gas or liquid chromatography for purity, raw material and formulation checks

ion chromatography for detection of nitrates, phosphates, sulphates, chlorides and bromides

gel filtration chromatography for purification of proteins

electrochemical techniques, such as pH, eH, conductivity and ion-selective electrodes

electrophoretic techniques for DNA patterns and determination of protein purity

soil testing:

moisture content

organic matter content

specific anions and cations

auto-analysers for determination of total P, total Kjeldahl N, orthophosphate, nitrite/nitrate and ammonia

Chemical principles and concepts

Chemical principles and concepts may include:

ions, atoms, molecules, bonding and links to chemical properties

chemical reactions involving acid/base, redox, complex ion formation, solubility and equilibrium

energy levels and absorption/emission spectra

Chemical tests methods

Chemical tests methods may include:

control of starting materials, in-process materials and finished products

environmental monitoring

basic troubleshooting and/or problem solving within the scope of SOPs and enterprise processes

Hazards

Hazards may include:

chemicals:

acids (e.g. sulphuric, perchloric and hydrofluoric)

heavy metals and pesticides

anions (e.g. fluoride)

hydrocarbons (e.g. mono-aromatics)

aerosols from broken centrifuge tubes, pipetting

sharps and broken glassware

flammable liquids and gases

cryogenics, such as dry ice and liquid nitrogen

fluids under pressure, such as hydrogen in gas liquid chromatography, acetylene in atomic absorption spectrometry

sources of ignition

high-temperature ashing processes

disturbance or interruption of services

Hazard control measures:

Hazard control measures may include:

ensuring access to service shut-off points

recognising and observing hazard warnings and safety signs

labelling of samples, reagents, aliquoted samples and hazardous materials

handling and storage of hazardous materials and equipment in accordance with labelling, MSDS and manufacturer's instructions

identifying and reporting operating problems or equipment malfunctions

cleaning and decontaminating equipment and work areas regularly using enterprise procedures

using personal protective clothing and equipment, such as gloves, safety glasses and coveralls

using containment facilities (PCII, PCIII and PCIV physical containment laboratories), containment equipment (biohazard containers, laminar flow cabinets, Class I, II and III biohazard cabinets) and containment procedures

reporting abnormal emissions, discharges and airborne contaminants, such as noise, light, solids, liquids, water/waste water, gases, smoke, vapour, fumes, odour and particulates to appropriate personnel

Records

Records may include:

test and calibration results

equipment use, maintenance and servicing history

faulty or unsafe equipment

Occupational health and safety (OHS) and environmental management requirements

OHS and environmental management requirements:

all operations must comply with enterprise OHS and environmental management requirements, which may be imposed through state/territory or federal legislation - these requirements must not be compromised at any time

all operations assume the potentially hazardous nature of samples and require standard precautions to be applied

where relevant, users should access and apply current industry understanding of infection control issued by the National Health and Medical Research Council (NHMRC) and State and Territory Departments of Health