Google Links

Follow the links below to find material targeted to the unit's elements, performance criteria, required skills and knowledge

Required Skills

Required skills

Required skills include

identifying the competitive operational practices being implemented in the organisation including

Just in Time JIT and kanban systems

preventative maintenance

S housekeeping

continuous improvement processes eg kaizen

waste muda elimination

formal problem solving procedures eg root cause analysis RCA

identifying other products processes or equipment changes being implemented within area of responsibility

identifying the work and culture changes required for effective implementation of the competitive systems and practices being implemented and other products processes or equipment changes

identifying organisation KPIs and contextualise for area of responsibility to determine successful change implementation

planning strategies for change implementation including

required communication with others

negotiations if any required with internal and external suppliers customers and delegates

analysis of any skill gaps in self and others

required training

data collection

work organisation and procedure changes

risk identification and contingency measures

monitoring performance against KPIs and taking appropriate corrective action in the event of a nonconformance

identifying and communicating with sources of assistance if difficulty is experienced with changes

Required knowledge

Required knowledge includes

features of common competitive operational practices including

JIT and kanban systems

preventative maintenance

S housekeeping

continuous improvement processes eg kaizen

waste muda elimination

formal problem solving procedures eg RCA

health safety and environment HSE principles and requirements for area of responsibility

change implementation contacts and procedures relevant to work area

employee assistance mechanisms in the organisation

processes to develop work plans including consideration of timetable KPIs training needs OHS implications contingency plans and responsibilities the work plan must be capable of being coherently communicated to others

Evidence Required

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria required skills and knowledge range statement and the Assessment Guidelines for the Training Package

Critical aspects for assessment and evidence required to demonstrate competency in this unit

A person who demonstrates competency in this unit must be able to provide evidence of the ability to

identify the competitive systems and practices used in their own work

identify changes to their own work flowing from the implementation of the relevant competitive systems and practices

implement changes

know when and how to seek assistance with work changes

make suggestions for improvements

Context of and specific resources for assessment

Assessment of performance must be undertaken in a workplace using or implementing one or more competitive systems and practices

Access may be required to

workplace procedures and plans relevant to work area

specifications and documentation relating to planned currently being implemented or implemented changes to work processes and procedures relevant to the assessee

documentation and information in relation to production waste overheads and hazard controlmanagement

reports from supervisorsmanagers

case studies and scenarios to assess responses to contingencies

Method of assessment

A holistic approach should be taken to the assessment

Competence in this unit may be assessed by using some combination of the following to generate evidence

demonstration in the workplace

workplace projects

suitable simulation

case studiesscenarios particularly for assessment of contingencies improvement scenarios and so on

targeted questioning

reports from supervisors peers and colleagues thirdparty reports

portfolio of evidence

In all cases it is expected that practical assessment will be combined with targeted questioning to assess underpinning knowledge

Where applicable reasonable adjustment must be made to work environments and training situations to accommodate ethnicity age gender demographics and disability

Guidance information for assessment

Assessment processes and techniques must be culturally appropriate and appropriate to the oracy language and literacy capacity of the candidate and the work being performed


Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Competitive systems and practices

Competitive systems and practices may include, but are not limited to:

lean operations

agile operations

preventative and predictive maintenance approaches

monitoring and data gathering systems, such as Systems Control and Data Acquisition (SCADA) software, Enterprise Resource Planning (ERP) systems, Materials Resource Planning (MRP) and proprietary systems

statistical process control systems, including six sigma and three sigma

JIT, kanban and other pull-related operations control systems

supply, value, and demand chain monitoring and analysis

5S

continuous improvement (kaizen)

breakthrough improvement (kaizen blitz)

cause/effect diagrams

overall equipment effectiveness (OEE)

takt time

process mapping

problem solving

run charts

standard procedures

current reality tree

Competitive systems and practices should be interpreted so as to take into account:

the stage of implementation of competitive systems and practices

the size of the enterprise

the work organisation, culture, regulatory environment and the industry sector

Team

Team may include:

work teams from all sections of an organisation, including production or other operational areas, maintenance, technical, administration/finance, and sales/marketing

Change

The philosophy of continual improvement is that every process can and should be continually evaluated and improved in terms of time required, resources used, resultant quality, and other aspects relevant to the process.

Superimposed on this is the concept of breakthrough change when a large change/improvement is made which can shift the direction or operation of the organisation. Once such breakthrough change is the introduction of competitive operational practices.

Work plan for change

The work plan for change covers the designated work area and may include, depending on the organisation and work area processes:

timetable

KPIs

training needs

OHS implications

contingency plans

responsibilities with team members and senior managers, engineers and other staff responsible for designing and/or implementing change

Issues and concerns

Issues and concerns may be communicated formally and informally and may include:

individual and group concerns

those expressed by and through industrial processes

Gathering and monitoring performance data

Performance data may be gathered and monitored:

manually by individual employees through charts, tally sheets or keypad/board entry

automatically through software, such as SCADA software, ERP systems, MRP and proprietary systems