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Follow the links below to find material targeted to the unit's elements, performance criteria, required skills and knowledge

Required Skills

Required skills

Required skills include

analysing and manipulating data on current operations

communicating with relevant people and asking leading questions

analysing operations to identify current batching and nonflow related activities

identifying opportunities for increased customer pull and flowbased operations

selecting appropriate competitive systems and practices for organising products or service events into groups eg Pareto analysis and Glenday Sieve

developing strategic plans for implementation of particular competitive systems and practices to product groups

preparing reports and recommendations

Required knowledge

Required knowledge includes

methodologies for sorting of products and service events and their advantages and disadvantages eg Pareto analysis and the Glenday Sieve

advantages of customer pullbased operations

concept of waste muda

basic data manipulation including ratios

Evidence Required

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria required skills and knowledge range statement and the Assessment Guidelines for the Training Package

Critical aspects for assessment and evidence required to demonstrate competency in this unit

A person who demonstrates competency in this unit must be able to provide evidence of the ability to

select an appropriate analysis tool and metrics

apply that tool to group SKUs

develop and recommend an appropriate response

Context of and specific resources for assessment

Assessment of performance must be undertaken in a workplace using or implementing one or more competitive systems and practices

Access may be required to

workplace procedures and plans relevant to work area

specifications and documentation relating to planned currently being implemented or implemented changes to work processes and procedures relevant to the assessee

documentation and information in relation to production waste overheads and hazard controlmanagement

reports from supervisorsmanagers

case studies and scenarios to assess responses to contingencies

Method of assessment

A holistic approach should be taken to the assessment

Competence in this unit may be assessed by using some combination of the following to generate evidence

demonstration in the workplace

workplace projects

suitable simulation

case studiesscenarios particularly for assessment of contingencies improvement scenarios and so on

targeted questioning

reports from supervisors peers and colleagues thirdparty reports

portfolio of evidence

In all cases it is expected that practical assessment will be combined with targeted questioning to assess underpinning knowledge

Where applicable reasonable adjustment must be made to work environments and training situations to accommodate ethnicity age gender demographics and disability

Guidance information for assessment

Assessment processes and techniques must be culturally appropriate and appropriate to the oracy language and literacy capacity of the candidate and the work being performed


Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Competitive systems and practices

Competitive systems and practices may include, but are not limited to:

lean operations

agile operations

preventative and predictive maintenance approaches

monitoring and data gathering systems, such as Systems Control and Data Acquisition (SCADA) software, Enterprise Resource Planning (ERP) systems, Materials Resource Planning (MRP) and proprietary systems

statistical process control systems, including six sigma and three sigma

Just in Time (JIT), kanban and other pull-related operations control systems

supply, value, and demand chain monitoring and analysis

5S

continuous improvement (kaizen)

breakthrough improvement (kaizen blitz)

cause/effect diagrams

overall equipment effectiveness (OEE)

takt time

process mapping

problem solving

run charts

standard procedures

current reality tree

Competitive systems and practices should be interpreted so as to take into account:

the stage of implementation of competitive systems and practices

the size of the enterprise

the work organisation, culture, regulatory environment and the industry sector

Stock keeping unit (SKU)

SKUs are products or services that have a unique identifier in an organisation’s inventory system. They may relate to items that are either purchased, offered for sale, or manufactured/conducted internally and which needs to be tracked. An SKU will usually be a physical product but may include:

countable services/events (e.g. time slots available for service calls charged by the hour, insurance claims)

Relevant metric

Relevant metric is the metric on which the analysis will be based. For a Glenday Sieve this will be sales volume. However, other appropriate metrics may include:

profit

profitability

sales/profit growth

Time basis

The time basis is the period of time over which the metric is considered. For a Glenday Sieve this will be one year. However, other periods may be appropriate, particularly in a cyclical/seasonal business and longer/shorter periods may yield better results

Analysis tool

Analysis tool is the methodology used for grouping the SKUs and may include, but is not limited to:

Glenday Sieve

Pareto analysis

80:20 rule

Sensitivity

Sensitivity testing is:

repeating the analysis using either a different tool or a different metric/time basis and examining the change this makes to the groupings

Strategic response

The strategic response is the application to which this grouping is to be put. This may include:

the levelling of production

the creation of different virtual production processes

the application of kaizen blitz to some groups

other relevant tool or strategy