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Follow the links below to find material targeted to the unit's elements, performance criteria, required skills and knowledge
Elements and Performance Criteria
Required Skills
Evidence Required
Range Statement
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included. |
Competitive systems and practices | Competitive systems and practices may include, but are not limited to:lean operationsagile operationspreventative and predictive maintenance approachesmonitoring and data gathering systems, such as Systems Control and Data Acquisition (SCADA) software, Enterprise Resource Planning (ERP) systems, Materials Resource Planning (MRP) and proprietary systems statistical process control systems, including six sigma and three sigmaJust in Time (JIT), kanban and other pull-related operations control systemssupply, value, and demand chain monitoring and analysis5S continuous improvement (kaizen)breakthrough improvement (kaizen blitz)cause/effect diagramsoverall equipment effectiveness (OEE)takt timeprocess mappingproblem solving run chartsstandard procedurescurrent reality treeCompetitive systems and practices should be interpreted so as to take into account:the stage of implementation of competitive systems and practicesthe size of the enterprisethe work organisation, culture, regulatory environment and the industry sector |
Procedures | Procedures may include:work instructionsstandard operating proceduresformulas/recipesbatch sheetstemporary instructions and similar instructions provided for the smooth running of the plantgood operating practice as may be defined by industry codes of practice (e.g. good manufacturing practice (GMP) and responsible care) government regulationsProcedures may be:written, verbal, computer-based or in some other format |
Roadblocks | Roadblocks include:all factors which are inhibiting the smooth implementation of 5S |
5S | 5S is a system of work organisation originally developed in Japan based around housekeeping principles. A close translation of the five stages in the housekeeping approach is:sortset in ordershinestandardisesustain |
Sort | Sort involves keeping only what is absolutely necessary for the processes in the work area. Sort includes:clearing the work area of all non-essential equipment and materialsNon-essential items include:those not required to either produce product, conduct process or operations or make required adjustments to equipment during process or operations |
Set in order | Set in order includes:assigning required equipment and materials appropriate locations in the work area (locations should be clearly marked and labelled to show the item and proper location) |
Shine | Shine includes:keeping the work area clean at all times. This should be carried out to a regular daily schedule against allowed time and, on most occasions, at the end of a job |
Standardise | Standardising includes:activities that help maintain the order and the housekeeping standardsusing procedures and checklists developed from a procedure |
Sustain | Sustain includes:making sure that daily activities are completed every day regardless of circumstanceundertaking inspections, including:informal inspections carried out often, at least weeklyformal inspections carried out at least monthly Specific actions should be followed up to generate continuous improvement |
Items in work area | Items in work area may include:toolsjigs/fixturesmaterials/componentsplant and equipmentmanualspersonal items (e.g., lunch boxes and posters)safety equipment and personal protective equipmentother items which happens to be in the work area |