Google Links

Follow the links below to find material targeted to the unit's elements, performance criteria, required skills and knowledge

Required Skills

Required skills

Required skills include

communicating with stakeholders on aims and objectives of S program in the organisation

mentoring and monitoring team leaders in their skills and knowledge of S and the organisations objectives for S

conducting formal and informal meetings and explaining S and related concepts

reviewing regulatory requirements for implications for S implementation

facilitating team goals activities and communications and accessing resources

problem solving S poor performance and problems to root cause

identifying requirements and negotiating resources for S implementation across the organisation

planning and prioritising activities of teams

identifying problems in S implementation caused by gaps in skills andor knowledge and developing options to address them

Required knowledge

Required knowledge includes

organisation operations and structure

principles of efficient workplace organisation

purposes and methodology of S

operation procedures relevant to jobs in the organisation

relevant regulatory requirements

processes for identification of skill gaps

methods of addressing skill gaps

ways of encouraging team leaders and operators to find and suggest areas for improvement

methods of makingrecommending improvements

methods of accessing required resources

nonconformance what they are assessment of severity and action to be taken

Evidence Required

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria required skills and knowledge range statement and the Assessment Guidelines for the Training Package

Critical aspects for assessment and evidence required to demonstrate competency in this unit

A person who demonstrates competency in this unit must be able to provide evidence of the ability to

encourage and monitor a systematic approach to implementing S

analyse areas and records for evidence of S conformancenonconformances

manage nonconformances in implementation of S

lead and motivate others in achieving S outcomes and making improvements to the S systems

Context of and specific resources for assessment

Assessment of performance must be undertaken in a workplace using or implementing one or more competitive systems and practices

Access may be required to

workplace procedures and plans relevant to work area

specifications and documentation relating to planned currently being implemented or implemented changes to work processes and procedures relevant to the assessee

documentation and information in relation to production waste overheads hazard controlmanagement

reports from supervisorsmanagers

case studies and scenarios to assess responses to contingencies

Method of assessment

A holistic approach should be taken to the assessment

Competence in this unit may be assessed by using a combination of the following to generate evidence

demonstration in the workplace

workplace projects

suitable simulation

case studiesscenarios particularly for assessment of contingencies improvement scenarios and so on

targeted questioning

reports from supervisors peers and colleagues thirdparty reports

portfolio of evidence

In all cases it is expected that practical assessment will be combined with targeted questioning to assess underpinning knowledge

Where applicable reasonable adjustment must be made to work environments and training situations to accommodate ethnicity age gender demographics and disability

Guidance information for assessment

Assessment processes and techniques must be culturally appropriate and appropriate to the oracy language and literacy capacity of the candidate and the work being performed


Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Competitive systems and practices

Competitive systems and practices may include, but are not limited to:

lean operations

agile operations

preventative and predictive maintenance approaches

monitoring and data gathering systems, such as Systems Control and Data Acquisition (SCADA) software, Enterprise Resource Planning (ERP) systems, Materials Resource Planning (MRP) and proprietary systems

statistical process control systems, including six sigma and three sigma

Just in Time (JIT), kanban and other pull-related operations control systems

supply, value, and demand chain monitoring and analysis

5S

continuous improvement (kaizen)

breakthrough improvement (kaizen blitz)

cause/effect diagrams

overall equipment effectiveness (OEE)

takt time

process mapping

problem solving

run charts

standard procedures

current reality tree

Competitive systems and practices should be interpreted so as to take into account:

the stage of implementation of competitive systems and practices

the size of the enterprise

the work organisation, culture, regulatory environment and the industry sector

Procedures

Procedures may include:

work instructions

standard operating procedures

formulas/recipes

batch sheets

temporary instructions and similar instructions provided for the smooth running of the plant

good operating practice as may be defined by industry codes of practice (e.g. good manufacturing practice (GMP) and responsible care)

government regulations

Procedures may be:

written, verbal, computer-based or in some other format

Roadblocks

Roadblocks include:

all factors which are inhibiting the smooth implementation of 5S

5S

5S is a system of work organisation originally developed in Japan based around housekeeping principles. A close translation of the five stages in the housekeeping approach is:

sort

set in order

shine

standardise

sustain

Sort

Sort involves keeping only what is absolutely necessary for the processes in the work area. Sort includes:

clearing the work area of all non-essential equipment and materials

Non-essential items include:

those not required to either produce product, conduct process or operations or make required adjustments to equipment during process or operations

Set in order

Set in order includes:

assigning required equipment and materials appropriate locations in the work area (locations should be clearly marked and labelled to show the item and proper location)

Shine

Shine includes:

keeping the work area clean at all times. This should be carried out to a regular daily schedule against allowed time and, on most occasions, at the end of a job

Standardise

Standardising includes:

activities that help maintain the order and the housekeeping standards

using procedures and checklists developed from a procedure

Sustain

Sustain includes:

making sure that daily activities are completed every day regardless of circumstance

undertaking inspections, including:

informal inspections carried out often, at least weekly

formal inspections carried out at least monthly

Specific actions should be followed up to generate continuous improvement

Items in work area

Items in work area may include:

tools

jigs/fixtures

materials/components

plant and equipment

manuals

personal items (e.g., lunch boxes and posters)

safety equipment and personal protective equipment

other items which happens to be in the work area