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Elements and Performance Criteria

  1. Determine test requirements.
  2. Perform raw material tests.
  3. Perform moulded product tests.
  4. Record and report test results.

Required Skills

This describes the essential skills and knowledge and their level required for this unit

Knowledge and understanding of the materials equipment and process sufficient to predict their interactions and their impacts on performance For example as resin is heated its viscosity reduces If viscosity is too low there is a risk that the mould will fill before the fibre is fully impregnated if too high the reinforcement will have a tendency to distort

Knowledge of organization procedures and policies quality requirements at each production stage and relevant regulatory requirements along with the ability to implement them within appropriate time constraints and in a manner relevant to the jobeg manufacturing design requirements enterprise requirements for testing documentation

Knowledge as a basis for solving process and material problems

types of tests their purposes and functions

product or material test performance indices within standard variation and standard response procedures

safe test procedures

role of testing in quality control and quality assurance procedures

interpreting manufacturer material data sheets

interpreting variances from specifications

safety factors

effects on laminate design

relevance of failure mode to FRP laminate design

effect of creep and fatigue on laminates

relationship of laminate thickness to bonding and material properties

span and deflection

Language literacy and numeracy requirements

This unit requires the ability to interpret technical specifications and standard laboratory procedures

It also requires report writing including graphical representations of results

Numeracy is required to perform required calculations and interpret results

Evidence Required

The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria required skills and knowledge the range statement and the assessment guidelines for this training package

Overview of assessment

A holistic approach should be taken to the assessment

Assessors must be satisfied that the person can consistently perform the unit as a whole as defined by the Elements Performance Criteria and skills and knowledge

Critical aspects for assessment and evidence required to demonstrate competency in this unit

It is essential that competence is demonstrated in the knowledge and skills defined in this unit These may include the ability to

select and apply the appropriate test methods for the job and correctly interpret the test results

identify and take appropriate action on problems and potential problems

Consistent performance should be demonstrated For example look to see that

tests are performed to procedures at all times

all safety procedures are always followed

Assessment method and context

Assessment will occur on appropriate fibre composite testing equipment and will be undertaken in a worklike environment

Competence in this unit may be assessed

by direct observation using appropriate testing equipment

in a situation allowing for the generation of evidence of the ability to respond to problems

by using a suitable simulation andor a range of case studiesscenarios

through a combination of these techniques

In all cases it is expected that practical assessment will be combined with targeted questioning to assess the underpinning knowledge and theoretical assessment will be combined with appropriate practicalsimulation or similar assessment Assessors need to be aware of any cultural issues that may affect responses to questions

Assessment processes and techniques must be culturally appropriate and appropriate to the oracy language and literacy capacity of the assessee and the work being performed

Specific resources for assessment

This section should be read in conjunction with the Range Statement for this unit of competency Resources required include suitable access to an operating plant or equipment that allows for appropriate and realistic simulation A bank of case studiesscenarios and questions will also be required to the extent that they form part of the assessment method Questioning may take place either in the workplace or in an adjacent quiet facility such as an office or lunchroom

Additional resources might include sets of specifications from which test requirements might be determined and a range of samples of materialsproducts from which test samples might be prepared and then tests conducted

Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Add any essential operating conditions that may be present with training and assessment depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts.

Where reference is made to industry codes of practice, and/or Australian/international standards, the latest version must be used.

Context

This competency applies to the testing of raw materials and moulded laminates, using a range of standard testing equipment and test methods within the plastics industry.

Procedures

All operations are performed in accordance with procedures.

Procedures include all relevant workplace procedures, work instructions, temporary instructions and relevant industry and government codes and standards.

Tools and equipment

This unit of competency includes use of equipment and tools such as:

testing equipment such as gel timer, flow meter, tensile tester, hardness tester, mold flow indexer, flammability/smoke tester, flexular tester etc.)

materials handling equipment

relevant PPE

equipment as specified by AS/NZ standards (where applicable).