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Elements and Performance Criteria

  1. Prepare formation equipment
  2. Fine tune forming processes
  3. Form the products
  4. Rectify routine problems
  5. Control hazards

Required Skills

Required skills

Required skills include

recognising process conditions which will lead to out of specification production

implementing the enterprises standard procedures and work instructions and relevant regulatory requirements within appropriate time constraints and in a manner relevant to the operation of the equipment

reading and numeracy to interpret workplace documents and technical information

Required knowledge

Required knowledge includes

basics of glass

independent section IS machine and mould operation

forming processes blow and blow press and blow narrow neck press and blow

swabbing

inspection quality procedures and records

distinguish between causes of faults such as

heat and temperature

dies and forming

other equipment faults

Evidence Required

The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria required skills and knowledge range statement and the Assessment Guidelines for the Training Package

Overview of assessment

The unit will be assessed in as holistic a manner as is practical and may be integrated with the assessment of other relevant units of competency

Critical aspects for assessment and evidence required to demonstrate competency in this unit

It is essential that the equipment be understood and that the importance of critical material properties and settings is known Competence must be demonstrated in the ability to recognise and analyse potential situations requiring action and then in implementing appropriate corrective action

Consistent performance should be demonstrated In particular look to see that

production rates are acceptable

product meets specification

procedures are carried out to requirements and timing eg swabbing

work area meets occupational cleanliness and hygiene standards

Competence must be demonstrated in the operation of all ancillary equipment to the level required for this unit of competency

Context of and specific resources for assessment

Assessment will require access to an operating plant over an extended period of time or a suitable method of gathering evidence of operating ability over a range of situations

Assessment will occur over a range of situations which will include disruptions to normal smooth operation

Simulation or case studiesscenarios may be required to allow for timely assessment of parts of this unit of competency Simulation should be based on the actual plant and will include walkthroughs of the relevant competency components A bank of scenarioscase studieswhat ifs and questions will be required to probe the reasoning behind observable actions

Method of assessment

In all plants it may be appropriate to assess this unit concurrently with relevant teamwork and communication units

This unit may be assessed in conjunction with

MSAPMOPSA Use enterprise computers or data systems

MSAPMOPS212A Use enterprise computers or data systems.

Individual enterprises may choose to add prerequisites and corequisites relevant to their processes

Guidance information for assessment

Assessment processes and techniques must be culturally appropriate and appropriate to the language and literacy capacity of the candidate and the work being performed


Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Procedures

All operations are performed in accordance with standard procedures and work instructions

Equipment

Equipment may include:

fore hearth

feeders and delivery

independent section (IS) forming machines

ware handling equipment (e.g. conveyors)

hot end inspection equipment

Typical problems

Typical problems may include:

container weight off specification

container sizes not meeting specification

equipment breakdown

Occupational health and safety (OHS)

All operations are subject to stringent OHS requirements and these must not be compromised at any time. Where there is an apparent conflict between performance criteria and OHS requirements, the OHS requirements take precedence