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Elements and Performance Criteria

  1. Load agitator
  2. Deliver concrete
  3. Conform to site protocols
  4. Rectify routine problems
  5. Control hazards

Range Statement

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Regulatory framework

The latest version of all legislation, regulations, industry codes of practice and Australian/international standards, or the version specified by the local regulatory authority, must be used.

Applicable legislation, regulations, standards and codes of practice include:

health, safety and environmental (HSE) legislation, regulations and codes of practice relevant to the workplace, equipment and production processes and hazardous materials

Australian/international standards relevant to the materials being used and products being made

any relevant licence and certification requirements.

All operations to which this unit applies are subject to stringent HSE requirements, which may be imposed through state/territory or federal legislation, and these must not be compromised at any time. Where there is an apparent conflict between performance criteria and such requirements the legislative requirements take precedence.

Procedures

All operations must be performed in accordance with relevant procedures.

Procedures are written, verbal, visual, computer-based or in some other form, and include one or any combination of:

batch card

job card

emergency procedures

work instructions

standard operating procedures (SOPs)

safe work method statements (SWMS)

formulas/recipes

batch sheets

temporary instructions

any similar instructions provided for the smooth running of the plant.

Problems

Routine problems must be resolved by applying known solutions.

Routine problems are predictable and include one or more of:

sites with poor access/unstable soil

transportation/site delays

site conflicts

disposal of agitator washings.

Known solutions are drawn from one or more of:

procedures

training

remembered experience.

Non-routine problems must be reported according to according to relevant procedures.

Hazards

Hazards must be identified and controlled. Identifying hazards requires consideration of:

heat, smoke, dust, vapours or other atmospheric hazards

fuel, oil and other hazardous products/materials

flammability and explosivity

extreme weather

rotational equipment or vibration

sharp edges, protrusions or obstructions

road surface and driving conditions

site conditions, access, stability of ground surface

limited head spaces, overhangs and powerlines

slippery surfaces, spills or leaks

noise

equipment failures

working at heights

working in restricted or confined spaces

other hazards that might arise.

Tools and equipment

Tools and equipment include:

agitator and truck

ancillary equipment that is integral to the process

programmable logic controllers (PLC), if fitted.

Records and reports

Completion of records must include:

the addition of water

other items identified in the procedures

customer’s signature, where possible.

Records include one or more of:

dockets

checklists

log books/sheets

electronic records

job/work sheets

other records used for the smooth operations.

Reports include one or more of:

paper or electronic-based logs and reports

verbal/radio reports

reporting items found which require action.


Performance Evidence

Evidence required to demonstrate competence in this unit must be relevant to and satisfy the requirements of the elements and performance criteria and demonstrate the ability to:

read and interpret job sheets, procedures, material labels and safety information

load, transport, mix and discharge concrete to meet specifications

safely drive and manoeuvre the agitator truck for loading, delivery and discharge

determine and add the correct amount of water taking into account required specification and moisture/water already in the mix

determine and meet customer requirements while maintaining health, safety and environmental (HSE) standards

monitor key variables, including:

slump

amount of added water

delays and breakdowns

quantity and mix of materials

site conditions and access

equipment maintenance/repair needs

product integrity and conformance to specification

make adjustments to meet product quality and production output specifications

identify hazards and apply relevant hazard controls

apply safety procedures

apply waste management procedures

recognise out-of-specification products, process problems and materials faults

recognise routine and non-routine problems

identify when the operator is able to rectify problems, when assistance is required and who is the appropriate source for assistance

take action to resolve problems or report them to appropriate personnel

distinguish between possible causes of routine problems, including:

incorrect quantity of materials

contaminated materials/additives

wrong raw materials/additives

incorrect mixing time/technique

equipment faults/damage/failure

communicate effectively with customers, team/work group and supervisors

complete workplace records

do basic arithmetical manipulations, including addition, subtraction, division, multiplication, fractions and percentages.


Knowledge Evidence

Must provide evidence that demonstrates knowledge relevant to their job sufficient to operate under routine only supervision and to solve routine problems, including knowledge of:

principles of mixing concrete for on-site delivery

principles of operation of agitator and ancillary equipment that is integral to the process

basic physics and chemistry relevant to the equipment/process/materials

slump measurement

customer service

relevant road rules

safety protocols for on-site delivery

waste disposal requirements

relationship between mixing time, water-cement ratio and product quality

the potential effects of variations in raw materials and equipment operation/processes in relation to quality of product

factors which may affect product quality or production output and appropriate remedies

equipment limitations and impact on blending/mixing efficiency and effectiveness

routine problems, their probable causes and relevant corrective actions

start-up and shutdown processes

organisation procedures relevant to the work environment/job role

hierarchy of control

hazards that may arise in the job/work environment and:

their possible causes

potential consequences

appropriate risk controls.