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Elements and Performance Criteria

1. Plan for inspection, testing and maintenance of inlet systems on diesel engine systems
   • Access, interpret, inspect, test and maintain inlet systems on diesel engine systems documentation and ensure the work activity is compliant
   • Obtain, interpret clarify, confirm and apply verbal and written work instructions
   • Conduct a toolbox talk with others at the site prior to commencing and during work activities
   • Identify, address and report potential hazards, risks and environmental issues and implement control measures
   • Obtain and interpret emergency procedures, and be prepared for an emergency
2. Prepare for inspection, testing and maintenance of inlet systems on diesel engine systems
   • Coordinate activities with others prior to commencement of, during, and on completion of the work activity
   • Identify and obtain items and tools required for the safe, effective and efficient conduct of the tasks.
   • Select and wear personal protection equipment appropriate for work activities
   • Access and apply isolation and lock-out of all equipment
3. Carry out inspection, testing and maintenance of inlet systems on diesel engine systems
   • Carry out inspection of inlet systems on diesel engine systems
   • Carry out the inspection of inlet system flame traps for explosion protection
   • Carry out the inspection of inlet system joints for explosion and fire protection
   • Identify and record existing or potential faults, including blockages and constrictions and recommend corrective actions
4. Carry out testing of inlet systems on diesel engine systems
   • Access and operate testing equipment
   • Carry out testing and fault finding of inlet systems on diesel engine systems
   • Carry out testing and fault finding of inlet system flame traps and joints to ensure explosion protection
   • Carry out testing of the operation of any forced induction systems to confirm their correct operation
   • Identify and record existing or potential faults, including blockages and constrictions and recommend corrective actions
5. Carry out routine maintenance of inlet systems on diesel engine systems
   • Access and use maintenance tools and equipment
   • Identify, interpret and apply corrective actions
   • Carry out routine maintenance of inlet systems on diesel engine systems
   • Carry out routine maintenance of inlet system flame traps and joints to ensure explosion protection
6. Carry out the overhaul of inlet systems on diesel engine systems
   • Access and use overhaul tools and equipment
   • Carry out overhaul of inlet systems on diesel engine systems
7. Conduct housekeeping activities
   • Clean, check, maintain and store plant, tools and equipment
   • Report issues identified with plant, tools and equipment
8. Plan for inspection, testing and maintenance of inlet systems on diesel engine systems
   • Access, interpret, inspect, test and maintain inlet systems on diesel engine systems documentation and ensure the work activity is compliant
   • Obtain, interpret clarify, confirm and apply verbal and written work instructions
   • Conduct a toolbox talk with others at the site prior to commencing and during work activities
   • Identify, address and report potential hazards, risks and environmental issues and implement control measures
   • Obtain and interpret emergency procedures, and be prepared for an emergency
9. Prepare for inspection, testing and maintenance of inlet systems on diesel engine systems
   • Coordinate activities with others prior to commencement of, during, and on completion of the work activity
   • Identify and obtain items and tools required for the safe, effective and efficient conduct of the tasks.
   • Select and wear personal protection equipment appropriate for work activities
   • Access and apply isolation and lock-out of all equipment
10. Carry out inspection, testing and maintenance of inlet systems on diesel engine systems
    • Carry out inspection of inlet systems on diesel engine systems
    • Carry out the inspection of inlet system flame traps for explosion protection
    • Carry out the inspection of inlet system joints for explosion and fire protection
    • Identify and record existing or potential faults, including blockages and constrictions and recommend corrective actions
11. Carry out testing of inlet systems on diesel engine systems
    • Access and operate testing equipment
    • Carry out testing and fault finding of inlet systems on diesel engine systems
    • Carry out testing and fault finding of inlet system flame traps and joints to ensure explosion protection
    • Carry out testing of the operation of any forced induction systems to confirm their correct operation
    • Identify and record existing or potential faults, including blockages and constrictions and recommend corrective actions
12. Carry out routine maintenance of inlet systems on diesel engine systems
    • Access and use maintenance tools and equipment
    • Identify, interpret and apply corrective actions
    • Carry out routine maintenance of inlet systems on diesel engine systems
    • Carry out routine maintenance of inlet system flame traps and joints to ensure explosion protection
13. Carry out the overhaul of inlet systems on diesel engine systems
    • Access and use overhaul tools and equipment
    • Carry out overhaul of inlet systems on diesel engine systems
14. Conduct housekeeping activities
    • Clean, check, maintain and store plant, tools and equipment
    • Report issues identified with plant, tools and equipment

Performance Evidence

Evidence is required to be collected that demonstrates a candidate’s competency in this unit. Evidence must be relevant to the roles within this sector’s work operations and satisfy all of the requirements of the performance criteria of this unit and include evidence that the candidate:

locates and applies relevant documentation, policies and procedures

works effectively with others to undertake and complete the inspection, testing and maintenance of inlet systems on diesel engine systems that meets all of the required outcomes including:

using a range of communications techniques and equipment to convey information to others

maintaining written and verbal reporting requirements and procedures

communicating clearly and concisely with others to receive and clarify work instructions

demonstrates completion of inspecting, testing and maintaining inlet systems on diesel engine systems that safely, effectively and efficiently meets all of the required outcomes on more than one (1) occasion including:

carrying out inspection of inlet systems on diesel engine systems

carrying out the inspection of inlet system flame traps for effectiveness of explosion protection

carrying out testing and fault finding of inlet systems on diesel engine systems

diagnosing and recording existing or identified faults, including blockages and constrictions

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Knowledge Evidence

The candidate must demonstrate knowledge in when inspecting, testing and maintaining inlet systems on diesel engine systems through:

site risk, statutory compliance, health, safety, environmental, quality and communication requirements and procedures

limitations on allowable maintenance including work in hazardous environments

site and manufacturer’s requirements and procedures

tools required to be used in performance of inspection, testing and maintenance tasks

site inspection, testing and maintenance support requirements and availability

site isolation and lock-out requirements and procedures

the failure modes of the inlet system that may affect the explosion protection characteristics and the emissions from diesel engine systems

the relative performance (including emissions) of increased air induction systems

systems for the reduction of the harmful emissions from diesel engines

functions of the management and treatment systemsand principles employed to limit the creation of and to manage harmful emissions from diesel engine

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