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Elements and Performance Criteria

  1. Plan and prepare
  2. Set up and test equipment
  3. Cut material using oxyacetylene
  4. Cut and weld materials using electric welding equipment
  5. Heat and bend material
  6. Shutdown
  7. Clean up

Required Skills

Required skills

Specific skills are required to achieve the performance criteria in this unit particularly for the application in the various circumstances in which this unit may be applied This includes the ability to carry out the following as required to cut weld and bend materials

apply legislative organisation and site requirements and procedures

apply manufacturers requirements and procedures

apply operational safety requirements

access interpret and apply technical information

apply handeye coordination

read and interpret sketches or basic drawings

identify and select from a range of welding equipment and accessories

identify and match cutting equipment with specified tasks

apply environmental compliance requirements

Required knowledge

Specific knowledge is required to achieve the Performance Criteria of this unit particularly its application in a variety of circumstances in which the unit may be used This includes knowledge of the following as required to cut weld and bend materials

workplace and equipment safety requirements

quality requirements

construction and steel fixing terminology

manual metal arc welding oxyacetylene and LPG heating and cutting equipment types characteristics uses and limitations

manual metal arc welding oxyacetylene and LPG heating and cutting equipment setup and operating techniques

the types and properties of steel fixing materials

processes for the calculation of material requirements

materials safety data sheets MSDS

plans drawings and specifications

materials handling storage and environmentally friendly waste management

JSAssafe work method statement

Evidence Required

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria required skills and knowledge range statement and the Assessment Guidelines for the Training Package

Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit

The evidence required to demonstrate competency in this unit must be relevant to worksite operations and satisfy all of the requirements of the performance criteria required skills and knowledge and the range statement of this unit and include evidence of the following

knowledge of the requirements procedures and instructions for cutting welding and bending of materials

implementation of requirements procedures and techniques for the safe effective and efficient completion of the cutting welding and bending of materials

working with others to undertake and complete the cutting welding and bending of materials that meets all of the required outcomes

consistent timely completion of cutting welding and bending of materials that safely effectively and efficiently meets the required outcomes

Context of and specific resources for assessment

This unit must be assessed in the context of the work environment Where personal safety or environmental damage are limiting factors assessment may occur in a simulated environment provided it is realistic and sufficiently rigorous to cover all aspects of workplace performance including task skills task management skills contingency management skills and job role environment skills

The assessment environment should not disadvantage the participant For example language literacy and numeracy demands of assessment should not be greater than those required on the job

Customisation of assessment and delivery environment to sensitively accommodate cultural diversity

Aboriginal people and other people from a non English speaking background may have second language issues

Assessment of this competency requires typical resources normally used in the work environment Selection and use of resources for particular worksites may differ due to site circumstances

Where applicable physical resources should include equipment modified for people with disabilities

Access must be provided to appropriate learning andor assessment support when required

Method of assessment

This unit may be assessed in a holistic way with other units of competency The assessment strategy for this unit must verify required knowledge and skill and practical application using more than one of the following assessment methods

written andor oral assessment of the candidates required knowledge

observed documented andor first hand testimonial evidence of the candidates

implementation of appropriate requirement procedures and techniques for the safe effective and efficient achievement of required outcomes

consistently achieving the required outcomes

first hand testimonial evidence of the candidates

working with others to undertake and complete the cutting welding and bending of materials

Guidance information for assessment

Consult the SkillsDMC User Guide for further information on assessment including access and equity issues


Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Relevant compliance documentation

may include:

legislative, organisation and site requirements and procedures

manufacturer's guidelines and specifications

Australian standards

code of practice

Employment and workplace relations legislation

Equal Employment Opportunity and Disability Discrimination legislation

Work instructions may include:

verbal or written and graphical instructions, signage, work schedules/plans/specifications, work bulletins, charts and hand drawings, memos, materials safety data sheets (MSDS) and diagrams or sketches

plans and specifications

quality requirements, including: dimensions, tolerances, standards of work and material standards

operational details

safe work procedures

Safety requirements may include:

protective clothing and equipment

use of tools and equipment

workplace environment and safety

handling of materials

use of fire fighting equipment

use of First Aid equipment

hazards and risks control, including:

uneven/unstable terrain

trees

fires

overhead and underground services

bridges

buildings

traffic

embankments

excavations and cuttings

structures and

hazardous materials and substances

safe operating procedures

underground and overhead services

other machines

personnel restricted access barriers

traffic control

working at heights

working in proximity to others

worksite visitors and

the public

emergency procedures, including:

emergency shutdown and stopping

extinguishing equipment fires

organisational First Aid requirements and

evacuation

Equipment may include:

cylinders

regulators

gas tubing

cutting blowpipes

flint lighters

measuring tapes/rules

clamps and

support stands

Materials are to include:

deformed bars, plain rods, mesh sheets of plain bars and mesh sheets of deformed bars, cutting consumables and may include scaffolding components, pipe sections and structural steel sections

Environmentalprotection requirements may include:

organisational/project environmental management plan

waste management

water quality protection

noise, vibration and dust management and

clean-up management

Cutting of steel may include:

cutting up of waste for salvage

cutting reinforcement steel and

cutting holes in plate

Bending is to include:

reinforcement steel