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Elements and Performance Criteria

  1. Prepare the extraction process for operation
  2. Operate and monitor the extraction process
  3. Handover the extraction station
  4. Shut down the extraction system

Evidence Required

The assessment process must address all of the following items of evidence

Ability to

Access workplace information to identify production requirements

Select fit and use personal protective clothing andor equipment

Confirm supply of necessary materials and services

Confirm equipment status and condition

Liaise with other work areas specifically boilers and evaporator station

Demonstrate start up procedures after an extended stop and after a short stop

Start up and operate in both automatic and manual modes

Monitor the process and equipment operation to maintain the process within the required parameters This typically involves monitoring

temperatures

steam pressure

throughput

chute height

torquesmill loads

added water flows

feeding characteristics of cane

equipment condition including lubrication systems and vibration levels

Monitor supply and flow of cane to the process and bagasse and juice from the process

Take corrective action in response to outofspecification results

Report andor record corrective action as required

Record workplace information

Demonstrate shift handover procedure

Shut down equipment in response to an emergency situation

Demonstrate an operational shut down procedure

Prepare equipment for cleaningmaintenance

Maintain work area to meet housekeeping standards

May include the ability to

Use process control systems

Clean equipment

Take samples and conduct tests

Knowledge of

Purpose and basic principles of extraction including shredder operation mills and diffusers as required in the workplace

The circuit flow of this process and relationship between extraction boilers and evaporation

Effect on extraction of

cane quality

added water

mill operation

Consequences of poor lubrication

Role of cooling water for equipment operation

Quality characteristics of bagasse and their effect on boiler operation

Equipment purpose and basic operating principles of extraction equipment

Services used

Operating requirements and parameters

Significance and method of monitoring control points within the process

Common causes of variation and corrective action required

Hazards and controls

Purpose and limitations of protective clothing and equipment

Lock out and tag out procedures

Requirements of both operational and long term shut down conditions to ensure the equipment is left in a safe state for the period of the shutdown and to minimise any delays in future start up

Procedures and responsibility for reporting problems

Environmental issues and controls

Waste handling requirements and procedures

Recording requirements and procedures

May include knowledge of

Basic operating principles of process control where relevant This includes the relationship between control panels and systems and the physical equipment

Cleaning procedures

Sampling and testing procedures

Relationship with other standards

Prerequisite units

The prerequisites for this competency standard are

SUGPOTBA Operate a turbine

Coassessment of related units

Other units of competency relevant to the work role should be assessed in conjunction with this unit This may include

SUGPCPSA Collect and prepare samples

SUGPPSTA Conduct standard tests

SUGZPCIA Operate a process control interface

Resources required for assessment

Assessment must occur in a real or simulated workplace where the assessee has access to

Operating procedures and related advice on equipment operation including advice on safe work practices and environmental requirements

Personal protective clothing and equipment

Product and process specifications and operating parameters

Extraction station equipment

Materials and services as required

Material Safety Data Sheets where appropriate

Housekeeping standards and procedures

Advice on environmental management issues relevant to work responsibilities

Workplace information recording systems requirements and procedures

They may also require access to

Cleaning procedures sampling schedule and procedures and maintenance procedures and tools depending on the work requirements

Assessment requirements

For information on how to assess this competency standard and who can assess refer to the Assessment Guidelines for this Training Package

Range Statement

The range statement indicates the context for demonstrating competence. This statement is a guide and unless otherwise indicated, items may or may not apply as required by the work context.

Work is carried out in accordance with company policies and procedures, manufacturer's recommendations, legislative requirements, codes of practice and industrial awards and agreements. Codes of practice include the Sugar Milling Operations Industry Code of Practice

Workplace information can include Standard Operating Procedures (SOPs), specifications, production schedules and manufacturer's specifications

Extraction equipment may include shredder, cane carriers, mills, diffuser, juice pumps, juice screen, lubrication systems, cooling water system, maceration system, steam turbines and hydraulic drives

Confirming equipment status involves conducting relevant pre-start checks, confirming that cleaning standards are met, all safety guards are in place and equipment is operational

Services may include power, steam, water, compressed and instrumentation air

Operation and monitoring of equipment and processes typically requires the use of control panels and systems

Services may include power, water, compressed and instrumentation air

Monitoring the process may involve the use of production data such as performance control charts

Control points refer to those key points in a work process which must be monitored and controlled

Work may require the ability to work within a team environment

Information systems may be print or screen based