REQUIRED KNOWLEDGE

This describes the knowledge required for this unit

Applicable sections of relevant maritime regulations

Relevant OHampS legislation and policies

Established engineering practice for the fabrication of simple shipboard components

Simple shipboard components that may need to be fabricated by and Engineer Class on a vessel of less than kW propulsion power operating within offshore limits

Simple shipboard components that may need to be fabricated by and Engineer Class 3 on a vessel of less than 3,000kW propulsion power operating within offshore limits

Skills and knowledge required to carry out basic fabrication tasks procedures falling within limits of responsibility of an Engineer Class including

a

use of hand and power tools

b

measurement and marking out of work

c

cutting materials

d

bending and folding sheet metal

e

use of machine tools

f

oxywelding and MIG welding

g

brazing techniques

Fabrication hazards and problems and appropriate preventative and remedial action and solutions

Safe procedures for handling heavy loads during fabrication processes

Safe procedures for the use of hand and power tools and maintenance equipment during fabrication processes

Safety environmental and hazard control precautions and procedures relevant to shipboard maintenance operations

A basic understanding of the properties and application of materials and structures used in the construction of various vessels of less than kW propulsion power and their associated operational machinery

A basic understanding of the properties and application of materials and structures used in the construction of various vessels of less than 3,000kW propulsion power and their associated operational machinery

Mathematical techniques to solve basic engineering and maintenance problems procedures falling within limits of responsibility of an Engineer Class

Basic properties of common marine engineering materials and methods of cutting and joining

Precautions that must be taken to minimise danger of fire or explosion when carrying out basic fabrication tasks on a vessel

Principles and procedures for the alignment of machinery and machinery parts

Safety precautions that must be taken before entering tanks or confined spaces

Maintenance and repair records that must be maintained on a vessel to meet the requirements of the company survey requirements and regulatory authorities

Maritime communication techniques needed during maintenance and repair operations

Purpose and content of material safety data sheets

Typical vessel and machinery specifications machinery drawings operational manuals and specifications and electrical and control circuit diagrams

REQUIRED SKILLS

This describes the basic skills required for this unit

Use verbal communication skills required when fabricating simple shipboard components on a small vessel

Read and interpret standard operating procedures including all required OHampS procedures and precautions

Read and interpret vessel and machinery specifications machinery drawings operational manuals and specifications and electrical and control circuit diagrams

Read and interpret material safety data sheets

Complete any required operational and maintenance records

Work collaboratively with other crew members when fabricating simple shipboard components

Plan and organise the work when fabricating simple shipboard components

Monitor the selection and use of relevant tools and equipment as per instructions

Recognise faulty equipment and take appropriate action as per operating instructions

Recognise routine problems when fabricating simple shipboard components on a small vessel and take appropriate action

Adapt to differences in vessels equipment and machinery and standard operating and servicing procedures

Ensure that all safety precautions and procedures are followed when fabricating simple shipboard components on a small vessel

TDMMBB FABRICATE SIMPLE SHIPBOARD COMPONENTS

TDMMB3707B FABRICATE SIMPLE SHIPBOARD COMPONENTS

The Evidence Guide provides advice on assessment and must be read in conjunction with the Performance Criteria the Range Statement and the Assessment Guidelines for this Training Package

The Evidence Guide provides advice on assessment and must be read in conjunction with the Performance Criteria, , the Range Statement and the Assessment Guidelines for this Training Package.

Critical aspects of evidence required to demonstrate competency in this unit

Assessment must confirm appropriate knowledge and skills to

a

Interpret specifications and drawings for the fabrication of simple shipboard components

b

Plan the processes for the fabrication of simple shipboard components

c

Carry out planned processes for the fabrication of simple shipboard components in accordance with the limits of responsibility of an Engineer Class

d

Exercise all required safety environmental and hazard control precautions and procedures when completing fabrication tasks

Evidence required for demonstration of consistent performance

a

Performance is demonstrated consistently over a period of time and in a suitable range of contexts

b

Consistently applies underpinning knowledge and skills when

interpreting specifications and drawings for the fabrication of simple shipboard components

planning the processes for the fabrication of simple shipboard components

carrying out planned processes for the fabrication of simple shipboard components in accordance with the limits of responsibility of an Engineer Class

applying safety precautions relevant to mechanical and electrical machinery and equipment maintenance and repair operations

completing mechanical and electrical machinery and equipment maintenance and repair documentation and records

c

Shows evidence of application of relevant workplace procedures including

relevant maritime regulations

OHampS and pollution control regulations and hazard prevention policies and procedures

ISM Code safety management system procedures and work instructions for maintenance and fabrication activities

following onboard housekeeping processes

waste pollution and recycling management processes

continued

TDMMBB FABRICATE SIMPLE SHIPBOARD COMPONENTS

TDMMB3707B FABRICATE SIMPLE SHIPBOARD COMPONENTS

Evidence required for demonstration of consistent performance

continued

d

Action is taken promptly to report andor rectify any problems or incidents that may arise when fabricating simple shipboard components on a vessel

e

Work is completed systematically with required attention to detail

f

Recognises and adapts appropriately to cultural differences in the workplace including modes of behaviour and interactions among crew and others

Context of assessment

a

Assessment of competency must comply with the assessment requirements of the relevant maritime regulations

b

Assessment of this unit must be undertaken within relevant marine authority approved and audited arrangements by a registered training organisation

As a minimum assessment of knowledge must be conducted through appropriate writtenoral examinations and

Appropriate practical assessment must occur

i

at the registered training organisation andor

ii

on an appropriate working or training vessel

Specificresourcesrequired for assessment

Access is required to opportunities to

a

Participate in a range of practical and theoretical assignments exercises case studies and other assessments that demonstrate the skills and knowledge to fabricate simple components within the limits of responsibility of and Engineer Class on a vessel of less than kW propulsion power operating within offshore limits andor

Participate in a range of practical and theoretical assignments, exercises, case studies and other assessments that demonstrate the skills and knowledge to fabricate simple components within the limits of responsibility of and Engineer Class 3 on a vessel of less than 3,000kW propulsion power operating within offshore limits; and/or

b

Fabricate a range of simple components on a commercial or training vessel of less than kW propulsion power operating within offshore limits

Fabricate a range of simple components on a commercial or training vessel of less than 3,000kW propulsion power operating within offshore limits

The Range Statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance.

VARIABLE

a.

Work must be carried out:

1

b.

Work is performed:

1

c.

Work involves:

1

d.

Work requires:

1

a

Components to be fabricated may include:

1

b

Fabrication tasks may be carried out

1

2

3

4

5

6

7

VARIABLE

c

Fabrication tasks are dependent on the type and size of vessel involved and may include:

1

2

3

4

5

6

7

8

d

Fabrication tools and equipment may include:

1

2

3

4

5

6

7

i

ii

iii

e

Fabrication hazards may include:

1

2

3

4

5

6

7

8

9

VARIABLE

e

Fabrication hazards may include:

(continued)

10

non-compliance with safe working procedures

11

f

may include:

1

2

3

4

5

g

Applicable legislation, regulations and codes may include:

1

2

3