REQUIRED KNOWLEDGE

This describes the knowledge required for this unit

Applicable sections of relevant maritime regulations

Relevant OHampS and pollution control legislation and policies

Established engineering practice for the checking maintenance and repair of marine machinery on commercial vessels of less than kW propulsion power operating within offshore limits including

Established engineering practice for the checking, maintenance and repair of marine machinery on commercial vessels of less than 3,000kW propulsion power operating within offshore limits, including:

a

fitting

b

machining

c

gas cutting and welding

d

arc welding

e

workshop practice

Operational characteristics and performance specifications for the different types of shipboard machinery usually found on vessels of less than kW propulsion power

Operational characteristics and performance specifications for the different types of shipboard machinery usually found on vessels of less than 3,000kW propulsion power

Procedures for carrying out shipboard machinery testing troubleshooting and repair as part of routine maintenance procedures falling within the limits of responsibility and skills of an Engineer Class

The nature and causes of shipboard machinery malfunctions and the available methods for their detection and repair including marine machinery malfunction fault finding techniques

Maintenance and repair hazards and problems and appropriate preventative and remedial action and solutions

Safe procedures for handling heavy machinery and component parts during maintenance and repair of shipboard machinery

Safe procedures for the use of hand and power tools and maintenance equipment during maintenance and repair of shipboard machinery

Procedures for the initiation and coordination of temporary and permanent repair andor replacement procedures on board vessels at sea alongside and in dry dock

Safety environmental and hazard control precautions and procedures relevant to shipboard machinery inspection and maintenance operations

Principal features of vessel construction and basic principles of transverse stability for vessels of less than kW propulsion power

Principal features of vessel construction and basic principles of transverse stability for vessels of less than 3,000kW propulsion power

A basic understanding of the properties and application of materials and structures typically used in the construction of a vessel of less than kW propulsion power and its associated operational machinery

A basic understanding of the properties and application of materials and structures typically used in the construction of a vessel of less than 3,000kW propulsion power and its associated operational machinery

Types of maintenance and repair records that must be maintained on a vessel to meet the requirements of the company survey requirements and regulatory authorities

Maritime communication techniques needed during maintenance and repair operations

Purpose and content of material safety data sheets

Procedures for the testing of boiler water machinery cooling water and lubricating oil

Typical vessel and machinery specifications machinery design drawings machine drawings operational manuals specifications and electrical and control circuit diagrams

Mathematical techniques required to solve engineering problems falling within the limits of responsibility of an Engineer Class

Basic properties of common marine engineering materials and principles and methods of cutting joining and heat treatment

Basic properties of liquids and gases commonly used aboard vessels

Principles and precautions that must be taken when carrying out hot work

Precautions that must be taken to minimise danger of fire or explosion

Safety precautions that must be taken before entering tanks or confined spaces

Principles and procedures of machinery lubrication including

a

theory and types of lubrication

b

relative characteristics and applications of mineral and synthetic oils

c

contaminants that may affect lubricants their effect on machinery performance and action that can be taken to avoid and remedy contamination of lubricants

Basic principles of mechanics as they relate to forces pressures stress and strains in shipboard dynamic machinery including

a

statics nonconcurrent systems only

b

friction

c

dynamics

e

balancing

d

radial circumferential and longitudinal stress

f

shear stress

g

fluid mechanics

h

torsion hollow and solid shafts

i

loads due to liquid head

Basic principles of transverse stability and principles of naval architecture and vessel construction relevant to detection identification and repair of faults including

a

draught trim and heel

b

propellers

c

structural strength and vibration of vessels

d

vessel measurement and classification

e

loadline

f

basic principles of transverse stability

g

principles of free surface effects

h

dry docks

i

lifesaving equipment

j

hull repairs and maintenance

Basic principles of thermodynamics and heat and heat engines relevant to detection identification and repair of faults including

a

heat transfer

b

gases

c

properties and expansion of steam

d

steam cycles

e

boilers and evaporators

f

steam turbines

g

combustion

h

refrigeration and airconditioning

The construction features of a ship that impact on its watertight integrity and stability

Principles involved in the alignment of machinery and machinery parts

Elementary principles and care and management of the various types of auxiliary pumps and pumping and piping systems and other shipboard auxiliaries

The basic principles of engine cooling fuel and lubricating systems and fuel consumption

The basic principles of air compressors their care and maintenance

The basic principles of operation and safety of boilers steam and feed systems steam engines and turbines

The colour coding system used for electric conductors

Definitions of electrical terms and solve basic electrical problems using mathematics

The basic principles of operation and operating procedures for AC and DC generators

Basic principles of preventative and remedial maintenance

Basic principles of the operation and maintenance of two and four stroke compression ignition engines including engine construction and starting and reversing systems

Safety precautions and procedures during repair and inspection of electrical circuitry and equipment

Basic principles of electrotechnology marine electrical practice and marine automation and control relevant to detection identification and repair of faults falling within the limits of responsibility of an Engineer Class including

a

the electric circuit

b

electrolytic action and cells

c

basic principles of relevant AC and DC machines

d

cabling distribution and lighting systems

e

control gear

f

switch gear

g

deck machinery

REQUIRED SKILLS

This describes the basic skills required for this unit

Use communication skills required when dismantling inspecting repairing and reassembling machinery on a vessel of less than kW propulsion power

Use communication skills required when dismantling, inspecting, repairing and reassembling machinery on a vessel of less than 3,000kW propulsion power

Read interpret and apply maintenance and service manuals and instructions and equipment specifications and drawings for equipment and machinery including all required OHampS procedures and precautions

Read interpret and follow standard operating and emergency procedures when dismantling inspecting repairing and reassembling machinery on a vessel of less than kW propulsion power within limits of responsibility of an Engineer Class

Read, interpret and follow standard operating and emergency procedures when dismantling, inspecting, repairing and reassembling machinery on a vessel of less than 3,000kW propulsion power within limits of responsibility of an Engineer Class 3

Read and interpret material safety data sheets

Read and interpret and indications of machinery performance

Complete any required maintenance records

Provide leadership to other crew members when dismantling inspecting repairing and reassembling machinery on a vessel of less than kW propulsion power

Provide leadership to other crew members when dismantling, inspecting, repairing and reassembling machinery on a vessel of less than 3,000kW propulsion power

Work safely and collaboratively with others when dismantling inspecting repairing and reassembling vessel machinery

Plan and organise maintenance and repair activities on a small vessel

Monitor the selection and use of relevant tools and equipment as per instructions

Recognise faulty equipment and take appropriate action as per operating instructions

Recognise routine problems when dismantling inspecting repairing and reassembling vessel machinery and take appropriate action

Adapt to differences in vessels equipment and machinery and standard maintenance procedures

Monitor that all safety precautions and procedures are followed when dismantling inspecting repairing and reassembling machinery on a vessel of less than kW propulsion power

Monitor that all safety precautions and procedures are followed when dismantling, inspecting, repairing and reassembling machinery on a vessel of less than 3,000kW propulsion power

TDMMBB DISMANTLE INSPECT REPAIR AND REASSEMBLE VESSEL MACHINERY

TDMMB3807B DISMANTLE, INSPECT, REPAIR AND REASSEMBLE VESSEL MACHINERY

The Evidence Guide provides advice on assessment and must be read in conjunction with the Performance Criteria the Range Statement and the Assessment Guidelines for this Training Package

The Evidence Guide provides advice on assessment and must be read in conjunction with the Performance Criteria, , the Range Statement and the Assessment Guidelines for this Training Package.

Critical aspects of evidence required to demonstrate competency in this unit

Assessment must confirm appropriate knowledge and skills to

a

Investigate machinery malfunctions and faults

b

Dismantle inspect and repair vessel machinery within the limits of responsibility and skill of an Engineer Class

c

Reassemble and check repaired machinery

d

Complete maintenance and repair documentation

e

Exercise all required safety environmental and hazard control precautions and procedures when carrying out maintenance and repair of shipboard machinery

f

Identify machinery maintenance and repair problems and hazards and take appropriate action

g

Communicate effectively with others during maintenance and repair operations

h

Ensure adherence to relevant national and international regulations IMO Conventions and Codes

Evidence required for demonstration of consistent performance

a

Performance is demonstrated consistently over a period of time and in a suitable range of contexts

b

Consistently applies underpinning knowledge and skills when

investigating machinery malfunctions and faults

dismantling inspecting and repairing vessel machinery

reassembling and checking repaired machinery

completing maintenance and repair documentation

applying safety precautions relevant to mechanical and electrical machinery and equipment maintenance and repair operations

c

Shows evidence of application of relevant workplace procedures including

relevant maritime regulations

OHampS regulations and pollution control and hazard prevention policies and procedures

work instructions on the checking and repair of shipboard machinery including machinery specifications and directions on equipment capability and limitations

continued

TDMMBB DISMANTLE INSPECT REPAIR AND REASSEMBLE VESSEL MACHINERY

TDMMB3807B DISMANTLE, INSPECT, REPAIR AND REASSEMBLE VESSEL MACHINERY

Evidence required for demonstration of consistent performance

continued

machinery security procedures

following onboard housekeeping processes

waste pollution and recycling management processes

d

Action is taken promptly to report andor rectify machinery malfunctions and safety incidents in accordance with regulations procedures and the ISM Code

e

Work is managed controlled and completed systematically with required attention to detail

f

Recognises and adapts appropriately to cultural differences in the workplace including modes of behaviour and interactions among crew and others

Context of assessment

a

Assessment of competency must comply with the assessment requirements of the relevant maritime regulations

b

Assessment of this unit must be undertaken within relevant marine authority approved and audited arrangements by a registered training organisation

As a minimum assessment of knowledge must be conducted through appropriate writtenoral examinations and

Appropriate practical assessment must occur

i

at the registered training organisation andor

ii

on an appropriate working or training vessel

Specificresourcesrequired for assessment

Access is required to opportunities to

a

Participate in a range of practical and theoretical assignments exercises case studies and other assessments that demonstrate the skills and knowledge to check and repair machinery and equipment typically found on a commercial vessel of less than kW propulsion power including the ability to identify an appropriate range of possible machinery malfunctions and carry out related maintenance and repair solutions andor

Participate in a range of practical and theoretical assignments, exercises, case studies and other assessments that demonstrate the skills and knowledge to check and repair machinery and equipment typically found on a commercial vessel of less than 3,000kW propulsion power, including the ability to identify an appropriate range of possible machinery malfunctions and carry out related maintenance and repair solutions; and/or

b

Carry out checks and related repairs of shipboard machinery in a range of operational situations on a commercial or training vessel less than kW propulsion power

Carry out checks and related repairs of shipboard machinery in a range of operational situations on a commercial or training vessel less than 3,000kW propulsion power

The Range Statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance.

VARIABLE

a.

Work must be carried out:

1

b.

Work is performed:

1

c.

Work involves:

1

d.

Work requires:

1

a

Machinery may include:

1

b

Machinery performance monitoring and repair may be carried out:

1

2

3

4

5

6

VARIABLE

b

(continued)

7

8

c

Types of machinery may include:

1

2

3

4

5

6

7

8

i

ii

iii

iv

v

vi

vii

viii

ix

x

xi

xii

xiii

xiv

xv

xvi

xvii

xviii

xix

VARIABLE

d

Propulsion plant configurations may include:

1

2

3

4

5

6

7

8

9

10

e

Testing and repair equipment may include:

1

2

3

4

5

6

7

8

9

10

11

i

ii

f

Maintenance and repair hazards may include:

1

2

3

4

5

6

VARIABLE

f

Maintenance and repair hazards may include:

(continued)

7

moving and rotating machinery

8

9

10

11

12

13

14

15

16

g

Emergencies may include:

1

2

3

4

5

6

7

8

9

10

h

may include:

1

2

3

4

5

6

7

VARIABLE

h

Documentation and records

(continued)

8

relevant maritime regulations

9

i

Applicable legislation, regulations and codes may include:

1

2

3

4