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Elements and Performance Criteria

  1. Operate engines and auxiliary power systems
  2. Carry out basic routine checking and maintenance procedures on engines, machinery and auxiliary power systems

Required Skills

REQUIRED KNOWLEDGE

This describes the knowledge required for this unit

Applicable sections of relevant maritime regulations

Relevant OHampS and pollution control legislation and codes of practice

Types of engines and propulsion systems used on vessels up to kW propulsion power including their principal features and operating characteristics

Procedures for the operation and routine maintenance of engines machinery and auxiliary power systems on vessels up to kW propulsion power including

a

fitting

b

machining

c

gas cutting and welding

d

arc welding

e

workshop practice

Mathematical techniques to solve basic engineering and maintenance problems related to the operation and maintenance of engines and machinery and auxiliary power sources on vessels of less than kW propulsion power

Basic properties of liquids and gases commonly used on board vessels of less than kW propulsion power

Precautions that must be taken to minimise danger of fire or explosion

Elementary principles, care and management of auxiliary power sources (steam and motor), including boilers and their fittings

Alignment of machinery and machinery parts

Elementary principles and care and management of the various types of auxiliary pumps and pumping and piping systems and other shipboard auxiliaries

Gauges and meters used to monitor and measure performance of engines and machinery and auxiliary power sources on vessels of less than kW propulsion power

The basic principles of engine cooling fuel and lubricating systems including fuel consumption

The basic principles of air compressors their care and maintenance

The basic principles of operation and safety of boilers steam and feed systems steam engines and turbines

The colour coding system used for electric conductors

Basic principles of preventative and remedial maintenance

Basic principles of the operation and maintenance of two and four stroke compression ignition engines including causes of scavenge fires and crankcase explosions

The causes effects of and methods of detection of boiler water contamination

TDMMRB OPERATE AND MAINTAIN ENGINES MACHINERY AND AUXILIARY POWER SOURCES ON VESSELS OF LESS THAN KW PROPULSION POWER

TDMMR2107B OPERATE AND MAINTAIN ENGINES, MACHINERY AND AUXILIARY POWER SOURCES ON VESSELS OF LESS THAN 3,000 KW PROPULSION POWER

The basic principles and procedures for the care and management of boiler fuel air and feed

Hazard control precautions and procedures relevant to the operation and routine maintenance of engines machinery and auxiliary power systems

Typical problems related to the operation and maintenance of engines machinery and auxiliary power systems on vessels and appropriate diagnostic action and related solutions

Maritime communication techniques needed during the operation and maintenance of engines machinery and auxiliary power systems on vessels

Maintenance records that must be maintained on a vessel to meet the requirements of the company and regulatory authorities

REQUIRED SKILLS

This describes the basic skills required for this unit

Use communication skills required when operating and maintaining engines and machinery and auxiliary power sources on vessels of less than kW propulsion power

Read and interpret maintenance and service manuals and instructions and equipment specifications and drawings for equipment and machinery including all required OHampS procedures and precautions

Read and interpret material safety data sheets

Read and interpret machinery performance readings and indications

Complete any required operational and maintenance records

Provide leadership to other crew members when operating and maintaining engines and machinery and auxiliary power sources on vessels of less than kW propulsion power

Work safely and collaboratively with others when operating and maintaining engines and machinery and auxiliary power sources on a vessel

Plan and organise the operation of and maintenance of engines and machinery and auxiliary power sources on a vessel of less than kW propulsion power

Monitor the selection and use of relevant tools and equipment as per instructions

Recognise faulty equipment and take appropriate action as per operating instructions

Recognise routine problems when operating and maintaining engines and machinery and auxiliary power sources on a vessel of less than kW propulsion power and take appropriate action

Adapt to differences in vessels equipment and machinery and operating and servicing procedures

Monitor that all safety precautions and procedures are followed when operating and maintaining engines and machinery and auxiliary power sources on a vessel of less than kW propulsion power

Evidence Required

TDMMRB OPERATE AND MAINTAIN ENGINES MACHINERY AND AUXILIARY POWER SOURCES ON VESSELS OF LESS THAN KW PROPULSION POWER

TDMMR2107B OPERATE AND MAINTAIN ENGINES, MACHINERY AND AUXILIARY POWER SOURCES ON VESSELS OF LESS THAN 3,000 KW PROPULSION POWER

The Evidence Guide provides advice on assessment and must be read in conjunction with the Performance Criteria the Range Statement and the Assessment Guidelines for this Training Package

The Evidence Guide provides advice on assessment and must be read in conjunction with the Performance Criteria, , the Range Statement and the Assessment Guidelines for this Training Package.

Critical aspects of evidence required to demonstrate competency in this unit

Assessment must confirm appropriate knowledge and skills to

a

Operate engines machinery and auxiliary power systems on a vessel of up to kW propulsion power within limits of responsibility of an Engineer Class

b

Carry out preventative and remedial maintenance on engines machinery and auxiliary power systems on vessels up to kW propulsion power within limits of responsibility of an Engineer Class

c

Identify problems related to the operation and maintenance of engines machinery and auxiliary power systems and take appropriate faultfinding and corrective action falling within limits of responsibility of an Engineer Class

d

Exercise all required safety environmental and hazard control precautions and procedures during operation and routine maintenance of maintenance of engines machinery and auxiliary power systems

e

Communicate effectively with others when operating and carrying out maintenance on engines machinery and auxiliary power systems on a vessel

Evidence required for demonstration of consistent performance

a

Performance is demonstrated consistently over a period of time and in a suitable range of contexts

b

Consistently applies underpinning knowledge and skills when

operating engines machinery and auxiliary power systems on vessels up to kW propulsion power operating within inshore limits

carrying out preventative and remedial maintenance on engines machinery and auxiliary power systems on vessels up to kW propulsion power operating within offshore limits

identifying and evaluating typical operational and maintenance problems and determining appropriate courses of action

applying safety and pollution control precautions when operating engines machinery and auxiliary power systems on a vessel

c

Shows evidence of application of relevant workplace procedures including

relevant maritime regulations

OHampS regulations and hazard prevention policies and procedures

standard operating procedures and work instructions

relevant vessel manufacturers guidelines relating to operating and carrying out routine maintenance on engines machinery and auxiliary power systems on a vessel

continued

TDMMRB OPERATE AND MAINTAIN ENGINES MACHINERY AND AUXILIARY POWER SOURCES ON VESSELS OF LESS THAN KW PROPULSION POWER

TDMMR2107B OPERATE AND MAINTAIN ENGINES, MACHINERY AND AUXILIARY POWER SOURCES ON VESSELS OF LESS THAN 3,000 KW PROPULSION POWER

Evidence required for demonstration of consistent performance

continued

environmental protection procedures when carrying out maintenance operations

d

Action is taken promptly to report andor rectify issues and problems identified with operating and maintaining engines machinery and auxiliary power systems in accordance with manufacturers instructions

e

Work is completed systematically with required attention to detail

f

Recognises and adapts appropriately to cultural differences in the workplace including modes of behaviour and interactions among crew and others

Context of assessment

a

Assessment of competency must comply with the assessment requirements of the relevant maritime regulations

b

Assessment of this unit must be undertaken within relevant marine authority approved and audited arrangements by a registered training organisation

As a minimum assessment of knowledge must be conducted through appropriate writtenoral examinations and

Appropriate practical assessment must occur

i

at the registered training organisation andor

ii

on an appropriate working or training vessel

Specific resources required for assessment

Access is required to opportunities to

a

participate in a range of exercises case studies and other simulated practical and knowledge assessments that demonstrate the skills and knowledge to operate and maintain engines machinery and auxiliary power systems on vessels up to kW propulsion power andor

b

operate and maintain engines machinery and auxiliary power systems on an operational commercial or training vessel up to kW propulsion power operating within offshore limits


Range Statement

TDMMR2107B OPERATE AND MAINTAIN ENGINES, MACHINERY AND AUXILIARY POWER SOURCES ON VESSELS OF LESS THAN 3,000 KW PROPULSION POWER

The Range Statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance.

VARIABLE

SCOPE

1. GENERAL CONTEXT

a.

Work must be carried out:

1

in compliance with the relevant maritime regulations

b.

Work is performed:

1

within broad operational requirements, with responsibility for own outputs in relation to specified quality standards and limited responsibility for others in achieving the specified quality and quantity of outcomes

c.

Work involves:

1

the organisation of maintenance operations on a vessel and the application of solutions to a defined range of maintenance problems falling within limits of responsibility of an Engineer Class 3

2. WORKSITE ENVIRONMENT

a

Vessel may include:

1

any commercial vessel up to 3,000 kW propulsion power operating within offshore limits

b

Operation and maintenance of engines and associated systems may be conducted:

1

by day or night in both normal and emergency situations

2

under any permissible conditions of weather

3

while underway

4

during berthing and unberthing operations

5

while berthed, anchored or moored

6

in dry dock

c

Engines, machinery and auxiliary power systems may include:

1

low speed, medium and high speed diesel propulsion

2

stern tube bearing

3

CPP

4

direct drive shaft

5

reduction gears

6

thrust blocks, detuners and shaft bearings

(continued)

TDMMR2107B OPERATE AND MAINTAIN ENGINES, MACHINERY AND AUXILIARY POWER SOURCES ON VESSELS OF LESS THAN 3,000 KW PROPULSION POWER

VARIABLE

SCOPE

c

Engines, machinery and auxiliary power systems may include:

(continued)

7

starting and reversing arrangements

d

Maintenance may include:

1

preventative and remedial maintenance and basic repairs of engines, machinery and auxiliary power systems and related equipment and components

2

lubrication of engines, machinery and auxiliary power systems

3

routine servicing in accordance with established procedures

4

routine visual and performance checks

5

identification of poor performance or faults in the operation of engines, machinery and auxiliary power systems

6

identification of faulty equipment or fittings and arranging for repair or replacement

7

assisting contractors in repair operations

e

Maintenance tools and equipment may include:

1

hand tools, including screwdrivers, spanners, wrenches

2

greasing and lubrication tools

3

lifting gear and equipment

4

protective clothing and equipment such as:

i

eye and ear protection

ii

safety boots and helmet

iii

dust and fume masks

f

Maintenance and repair hazards may include:

1

moving heavy loads using unsafe lifting procedures

2

unsecured machinery, components or repair equipment

3

slippery deck

4

power tools

5

moving and rotating machinery

6

flammable liquids, vapours and fuel

7

faulty machinery equipment handling equipment and lifting gear

8

using equipment beyond safe working limits

(continued)

TDMMR2107B OPERATE AND MAINTAIN ENGINES, MACHINERY AND AUXILIARY POWER SOURCES ON VESSELS OF LESS THAN 3,000 KW PROPULSION POWER

VARIABLE

SCOPE

f

Maintenance and repair hazards may include:

(continued)

9

poor housekeeping procedures

10

non-compliance with safe working procedures

g

Documentation and records may include:

1

ISM Code safety management system operational and maintenance procedures

2

vessel's planned maintenance system, repair procedures and instructions

3

manufacturer's specifications, instructions and recommended procedures

4

maintenance records

5

vessel's safety and emergency contingency plans and procedures

6

relevant material safety data sheets

7

relevant sections of State and Territory maritime regulations, National Standard for Commercial Vessels and USL Code

h

Applicable legislation, regulations and codes may include:

1

relevant sections of the State and Territory maritime regulations, National Standard for Commercial Vessels and USL Code related to the operation and maintenance of engines, machinery and auxiliary power systems on vessels up to 3,000 kW propulsion power

2

ISM Code

3

MARPOL Convention

4

relevant international, Commonwealth, State and Territory OH&S and pollution control legislation

5

relevant Australian engineering standards