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Elements and Performance Criteria

1. Plan maintenance operations
   • Tags, service records, logbooks and crane manufacturer information are read prior to commencing maintenance, and previously identified and manufacturer recommendations are noted
   • Maintenance schedules are read and maintenance tasks are confirmed to match schedule
   • Step by step procedure is worked out to minimise time delays and to sequence maintenance processes consistent with manufacturer recommendations
2. Complete pre-maintenance checks
   • Appropriate safe work area is selected for maintenance tasks
   • Required tools, consumables and equipment are identified and assembled
   • Equipment is inspected for visible faults and loose or damaged components
3. Identify and assess faults found
   • Conditions found are compared with manufacturer information and intended use of crane
   • Conditions noticed that may cause future difficulties are identified and potential effect on the safe and efficient operation of mobile crane is documented
   • Potential fault conditions are reported to appropriate personnel
4. Conduct maintenance operations and safety checks
   • Fluid replacements and lubrication operations are completed
   • Fluid levels are checked and adjusted
   • Mechanical components are checked to ensure attachments and tensions are secure
   • Mechanical adjustments are made
   • Maintenance plan is followed and appropriate adjustments are made to maintenance plan to deal with unexpected events
   • Own work and crane system operations are checked to ensure crane’s operational condition is in accordance with required specifications
   • Tools, equipment and unused consumables are returned to appropriate locations and waste is disposed of in accordance with workplace policy and procedures
5. Complete maintenance records
   • Accurate reporting of safety check results and maintenance conducted, is completed and filed in accordance with procedures, industry guidelines and statutory requirements
   • Clear reference in reports is made to any items that may not yet require maintenance but may affect the future working condition or safety of the mobile crane

Range Statement

Range is restricted to essential operating conditions and any other variables essential to the work environment.

Non-essential conditions can be found in the Companion Volume Implementation Guide.

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Performance Evidence

Evidence required to demonstrate competence in this unit must be relevant to and satisfy all of the requirements of the elements, performance criteria on at least one occasion and include:

applying precautions and required action to minimise, control or eliminate identified hazards applying relevant legislation and workplace procedures checking and replenishing fluids and carrying out lubrication processes communicating effectively with others completing relevant documentation dealing with internal and external customers identifying and correctly using relevant equipment identifying non-conformities that may compromise operational capability implementing contingency plans interpreting and following operational instructions modifying activities depending on operational contingencies, risk situations and environments monitoring work activities in terms of planned maintenance schedule operating and adapting to differences in equipment in accordance with standard operating procedures planning and prioritising own work, multi-tasking, predicting consequences and identifying improvements producing a comprehensive maintenance plan reading and interpreting relevant instructions, procedures, information and signs reporting and/or rectifying identified problems, faults or malfunctions promptly, in accordance with regulatory requirements and workplace procedures selecting and using appropriate personal protective equipment conforming to industry and work health and safety (WHS)/occupational health and safety (OHS) standards servicing equipment in terms of maintenance schedule and standard operating procedures working collaboratively with others working systematically with required attention to detail without injury to self, others, or damage to goods or equipment.

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Knowledge Evidence

Evidence required to demonstrate competence in this unit must be relevant to and satisfy all of the requirements of the elements, performance criteria and include knowledge of:

application of relevant agreements, codes of practice or other legislative requirements guidelines for the safe use of machinery and equipment hazard management strategies consistent with the principle of hierarchy of control with elimination, substitution, isolation and engineering control measures being selected before safe working practices and personal protective equipment mobile crane applications, capacities, configurations, safety hazards and control mechanisms operational crane systems and equipment operational safety and maintenance procedures for crane crews relevant WHS/OHS and environmental procedures and regulations relevant regulations, permit and licence requirements for mobile crane operational safety and maintenance use, characteristics, capabilities and limitations of lubrication and adjustment tools and equipment workplace procedures for planning mobile crane jobs and setting up work areas.

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