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Elements and Performance Criteria

  1. Prepare and plan for minor maintenance on transmission pipeline facilities and equipment
  2. Perform routine maintenance on transmission pipeline facilities and equipment
  3. Routine maintenance is completed and results recorded and notified

Required Skills

This describes the essential skills and knowledge and their level required for this unit

Evidence shall show that knowledge has been acquired of safe working practices for performing routine maintenance on transmission pipeline facilities and equipment

All knowledge and skills detailed in this unit should be contextualised to current industry practices and technologies

KSGB

Transmission pipeline facility and equipment maintenance

G

Plan and prepare for low medium and secondary pipeline inspection and testing procedures above kPa

Evidence shall show an understanding of the requirements to plan and prepare for low medium and secondary pipeline inspections and testing on a Gas Industry pipeline Transmission indicated by the following

relevant OHS procedures and environmental requirements in relation to preparing for inspection and testing procedures on low medium and secondary pipelines facilities and equipment

planning requirements necessary to carry out inspection and testing procedures on low medium and secondary pipelines facilities and equipment

identification of tools instruments and equipment required for inspection and testing procedures on low medium and secondary pipelines facilities and equipment

obtaining and interpreting various workshop manuals part lists checklists and specifications as required

locate and discuss the use of appropriate emergency equipment

G

Secure facilitiesequipment prior to inspection and testing of low medium and secondary pipelines facilities and equipment above kPa

Evidence shall show an understanding of the requirements to secure facilities and equipment for inspection and testing of low medium and secondary pipelines facilities and equipment on a Gas Industry pipeline Transmission indicated by the following

discussion of the requirements for safety plans and nonroutine procedures

identification of precautions and concerns relevant to the inspection and testing being carried out

demonstration of the procedures to safely isolate depressurise tag and lockout facilities and equipment

adherence to procedures OHS legislative and environmental requirements

G

Inspect and test low medium and secondary pipelines facilities and equipment above kPa in accordance with procedures OHS and environmental requirements

Evidence shall show an understanding of the requirements to inspect and test low medium and secondary pipelines facilities and equipment in accordance with procedures OHS and environmental requirements indicated by the following

identification of types of pipeline facilities and equipment to be inspected and tested

types of faults and their characteristics that may be encountered during inspection and testing procedures of pipelines facilities and equipment

characteristics of the operating capabilities and limitations of tools and equipment used to inspect and test pipelines facilities and equipment

carrying out of inspection and testing of pipelines facilities and equipment in accordance with procedures OHS and environmental requirements

G

Correctly diagnose and assess faults of low medium and secondary pipelines facilities and equipment above kPa

Evidence shall show an understanding of the requirements to correctly diagnose and assess faults of low medium and secondary pipeline facilities and equipment indicated by the following

methods available for fault finding and trouble shooting to determine what maintenance is required

evaluation of the condition of operational systems equipment for safety and serviceability

identification of required maintenance

communicate and document the required findingsactions using the appropriate reporting and recording systems

G

Plan and prepare for high pressure pipeline inspection and testing procedures

Evidence shall show an understanding of the requirements to plan and prepare for high pressure pipeline inspection and testing procedures for a Gas Industry pipeline Transmission indicated by the following

explanation of relevant OHS procedures and environmental requirements in relation to preparing for inspection and testing procedures for high pressure pipelines facilities and equipment

planning requirements necessary to carry out inspection and testing procedures on high pressure pipelines facilities and equipment

tools instruments and equipment required for inspection and testing procedures on high pressure pipelines facilities and equipment

workshop manuals part lists check lists and specifications required

appropriate emergency equipment

G

Secure facilitiesequipment prior to inspection and testing of high pressure pipelines facilities and equipment

Evidence shall show an understanding of the requirements to secure facilities and equipment prior to the inspection and testing of high pressure Gas Industry pipeline Transmission facilities and equipment indicated by the following

requirements for safety plans and nonroutine procedures

precautions and concerns relevant to the inspectiontesting being carried out

procedures to safely isolate depressurise tag and lockout facilitiesequipment

procedures OHS legislative and environmental requirements

G

Inspect and test high pressure pipelines facilities and equipment in accordance with procedures OHS and environmental requirements

Evidence shall show an understanding of the requirements to Inspect and test high pressure pipelines facilities and equipment in accordance with procedures OHS and environmental requirements indicated by the following

requirements for safety inspecting and testing high pressure pipelines facilities and equipment

precautions and concerns relevant to the inspectiontesting being carried out

procedures to safely isolate and safely inspect and test high pressure pipelines facilities and equipment

OHS legislative and environmental requirements related to inspecting and testing high pressure pipelines facilities and equipment

G

Correctly diagnose and assess faults of high pressure pipelines facilities and equipment

Evidence shall show an understanding of how to correctly diagnose and assess faults of high pressure pipelines facilities and equipment on a Gas Industry pipeline Transmission indicated by the following

methods available for fault finding and troubleshooting to determine what maintenance is required

condition of operational systems equipment for safety and serviceability

identifying the required maintenance

communicating and documenting the required findingsactions using the appropriate reporting and recording systems

G

Plan and prepare for routine maintenance on low medium and secondary pipelines facilities and equipment above kPa

Evidence shall show an understanding of how to plan and prepare for routine maintenance of low medium and secondary pipelines facilities and equipment on a Gas Industry pipeline Transmission indicated by the following

maintenance work to be carried out the required equipment and materials and the relevant manufacturers specifications and procedures

OHS and environmental requirements applicable to the work area

relevant plans drawings and written information required to perform maintenance

preparation of equipment including the adjusting and calibration to ensure high performance operation

G

Secure work area prior to maintenance of low medium and secondary pipelines facilities and equipment above kPa

Evidence shall show an understanding of the requirements to secure work areas prior to maintenance of low medium and secondary pipelines facilities and equipment on a Gas Industry pipeline Transmission indicated by the following

identification and obtaining required permits

preparation and securing of a work area in accordance with ohs and environmental requirements

locating and using appropriate emergency equipment

G

Perform routine maintenance on low medium and secondary pipelines facilities and equipment above kPa

Evidence shall show an understanding of the performing routine maintenance on low medium and secondary pipelines facilities and equipment for a Gas Industry pipeline Transmission indicated by the following

different types of maintenance procedures appropriate for high pressure pipelines facilities and equipment

maintenance procedures relevant to required work

tools instruments and all other equipment safely and effectively during the required maintenance tasks

routine maintenance following manufacturers specifications OHS requirements and procedures in an efficient and effective manner

G

Notify completion of work on low medium and secondary pipelines facilities and equipment above kPa

Evidence shall show an understanding of the procedures for the notification of the completion of work on low medium and secondary pipelines facilities and equipment indicated by the following

procedures for documenting and recording maintenance results

notification of the relevant authorities in relation to completion of work in accordance with procedures

completion of maintenance records including parts used further maintenance requirements and time to next service

cancel and sign off relevant work permits on completion of maintenance work

clearance of work area of equipment tools and materials

G

Plan and prepare for routine maintenance of high pressure pipelines facilities and equipment

Evidence shall show an understanding of the procedures required to plan and prepare for routine maintenance of high pressure pipelines and equipment on a Gas Industry pipeline Transmission indicated by the following

identification of the types of problems and faults that may require repair

obtain interpret and use the relevant technical drawings plans and specifications during the preparation and planning of repair work

identify hazards and explain the relevant OHS procedures and environmental requirements that require implementation prior to an during repair work

identification of procedures persons equipment and processes required for repair work and plan the coordination of these resources

obtain the required work permits

locate and securing of emergency equipment and ensure all persons are familiar with emergency plans

G

Secure work area and equipment prior to repair

Evidence shall show an understanding of the requirements to secure a work area and equipment prior to repair on a Gas Industry pipeline Transmission indicated by the following

requirements for and use of work permits safety plans nonroutine procedures and safety checklists

implementation and adherence to procedures OHS and environmental requirements to ensure a safe worksite is established and maintained

preparation of equipment for repair work ensuring it is depressurised tagged and locked out

routine checks and documentation of facilitiesequipment and discuss overall repair process

verification that facilities and equipment are safe for repair work to commence

G

Perform routine maintenance on high pressure pipelines facilities and equipment

Evidence shall show an understanding of the requirements to undertake the routine maintenance on high pressure pipeline facilities and equipment indicated by the following

different types of maintenance procedures appropriate for high pressure pipelines facilities and equipment

maintenance procedures relevant to the required work

tools instruments and all other equipment that is used safely and effectively during maintenance tasks

routine maintenance following manufacturers specification OHS requirements and procedures in a efficient manner

G

Notify completion of work on high pressure pipelines facilities and equipment

Evidence shall show an understanding of the process for completing work on high pressure pipelines facilities and equipment indicated by the following

procedures for documenting and recording maintenance results

notifying the relevant authorities of completion of work in accordance with procedures

maintenance records including parts used further maintenance requirements and time to next service

signing off of relevant work permit procedures

cleaning up of work area equipment tools and materials

Evidence Required

The Evidence Guide forms an integral part of this Unit and shall be used in conjunction with all components parts of the unit and performed in accordance with the Assessment Guidelines of this Training Package

Overview of Assessment

Longitudinal competency development approaches to assessment such as Profiling require data to be reliably gathered in a form that can be consistently interpreted over time This approach is best utilised in Apprenticeship programs and reduces assessment intervention It is the Industrys preferred model for apprenticeships However where summative or final assessment is used it is to include the application of the competency in the normal work environment or at a minimum the application of the competency in a realistically simulated work environment It is recognised that in some circumstances assessment in part or full can occur outside the workplace However it must be in accord with Industry regulatory policy in this regard

Methods chosen for a particular assessment will be influenced by various factors These include the extent of the assessment the most effective locations for the assessment activities to take place access to physical resources additional safety measures that may be required and the critical nature of the competencies being assessed

The critical safety nature of working with electricity electrical equipment gas or any other hazardous substancematerial carries risk in deeming a person competent Hence sources of evidence need to be rich in nature so as to minimise error in judgment

Activities associated with normal every day work have a bearing on the decision as to how much and how detailed the data gathered will contribute to its richness Some skills are more critical to safety and operational requirements while the same skills may be more or less frequently practiced These points are raised for the assessors to consider when choosing an assessment method and developing assessment instruments Sample instruments are included for Assessors in the Assessment Guidelines of this Training Package

Critical aspects of evidence required to demonstrate competency in this unit

Before the critical aspects of evidence are considered all prerequisites shall be met

Evidence for competence in this unit shall be considered holistically Each element and associated Performance Criteria shall be demonstrated on at least two occasions in accordance with the Assessment Guidelines UEG Evidence shall also comprise

A representative body of work performance demonstrated within the timeframes typically expected of the discipline work function and industrial environment In particular this shall incorporate evidence that shows a candidate is able to

Implement Occupational Health and Safety workplace procedures and practices including the use of risk control measures as specified in the Performance Criteria and range

Apply sustainable energy principles and practices as specified in the Performance Criteria and range

Demonstrate an understanding of the essential knowledge and associated skills as described in this unit to such an extent that the learners performance outcome is reported in accordance with the preferred approach namely a percentile graded result where required by the regulated environment

Demonstrate an appropriate level of employability skills

Conduct work observing the relevant antidiscrimination legislation regulations polices and workplace procedures

Demonstrate performance across a representative range of contexts from the prescribed items below

Range of toolsequipmentproceduresworkplace

Group No

The minimum number of items on which skill is to be demonstrated

Item List

A

All

Relevant knowledge of AS

Relevant knowledge of AS

Relevant knowledge of AS

Interpret technical drawings and symbols

Documentation permits schedules

Risk assessment implemented

Implementation of Safety Procedures

Able to communicate instructionsschedules

Approvals from authorities

Emergency Response procedures

Environmental Code of Practice applied

Communicate with other authorities and Stakeholders

B

At Least

Basic knowledge of

Steel pipeline coating repair

Steel pipeline coating testing

Steel field joint coating

C

All

Purging a pipeline

Purging Procedures

Relevant compliance with AS

Operation of Gas Detector

Isolating venting and purging gas pipeline systems

Communication with authorities

Related environmental issues

D

At Least

Basic knowledge only

City Gate operation

Line Valve operation

Pressure control procedure

E

All

Basic understanding only

Trenching

Shoring

F

All

Basic understanding only

Pipeline Cathodic Protection

Relevant electrical safety

G

All

Recommission pipeline

Pressure control procedure

All testing of repairs checkedcompleted

Pressure is according to specifications

H

All

Final Inspections are carried out

Site rehabilitationreinstatement carried out

Drawingsplans updated

Reports completed

Sign Off Procedures carried out

I

At least one occasion

Deal with an unplanned event by drawing on essential knowledge and associated skills to provide appropriate solutions incorporated in the holistic assessment with the above listed items

Context of and specific resources for assessment

This unit contains Employability Skills

This unit should be assessed as it relates to normal work practice using procedures information and resources typical of a workplace This should include

OHS policy and work procedures and instructions

Suitable work environment facilities equipment and materials to undertake actual work as prescribed by this Competency Standard Unit

Appropriate environmental regulation and work practices

Appropriate organiAppropriate organisational requirementssational requirements

Appropriate work environment equipment and tools

In addition to the resources listed above in Context of and specific resources for assessment evidence should show demonstrated competency in performing routine maintenance on transmission pipeline facilities and equipment

Assessment of this competency must also be undertaken in either an actual workplace or under a simulated work environment Assessment must also integrate the employability skills

Method of assessment

This Competency Standard Unit shall be assessed by methods given in Volume Part Assessment Guidelines

Note Competent performance with inherent safe working practices is expected in the Industry to which this Competency Standard Unit applies This requires that the specified Essential Knowledge and Associated Skills are assessed in a structured environment which is primarily intended for learningassessment and incorporates all necessary equipment and facilities for learners to develop and demonstrate the essential knowledge and associated skills described in this unit

Concurrent assessment and relationship with other units

There are no recommended concurrent assessments with this unit however in some cases efficiencies may be gained in terms of learning and assessment effort being concurrently managed with allied Competency Standard Units where listed

UEGNSGB

UEGNSG302B

Maintain pipeline easements

UEGNSGA

UEGNSG329A

Gas transmission pipeline surveillance

UEGNSGB

UEGNSG308B

Identify evaluate and control threats to transmission pipelines

UEGNSGB

UEGNSG309B

First on site emergency response on a transmission pipeline

UEGNSGB

UEGNSG310B

Supervise and monitor contract work

UEGNSGB

UEGNSG311B

Site control of third party works in the vicinity of a transmission pipeline


Range Statement

10) This relates to the competency standard unit as a whole providing the range of contexts and conditions to which the Performance Criteria apply. It allows for different work environments and situations that will affect performance.

This Competency Standard Unit shall be demonstrated in relation to perform routine maintenance on transmission pipeline facilities and equipment.

The following constants and variables included in the element/Performance Criteria in this unit are fully described in the Definitions Section of this volume and form an integral part of the Range Statement of this unit:

Equipment (3)

Tools, equipment and testing devices (3)

Types of faults (3)

Documentation (3)

Reports (3)