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Elements and Performance Criteria

  1. Gather data
  2. Interpret data to establish hypothesis in regards to fault
  3. Repair fault
  4. Record fault

Required Skills

This describes the essential skills and knowledge and their level required for this unit

All knowledge and skills detailed in this unit should be contextualised to current industry practices and technologies

KSPMA

Maintain Large Scale Wind Turbine Generators WTGs

Evidence shall show that knowledge has been acquired of diagnosing and repairing large scale wind turbine generators WTGs to the extent indicated by the following aspects

T Enterprise WTG control rules and procedures

T Enterprise requirements of WTG testing and function

Communication protocols when problem solving

Reading and interpreting enterprise datalogs

Escalation procedures

T Key WTG function metrics

T Data security techniques and protocols

T Pitch system components and wiring and software

T Yaw system components and wiring

T Gearbox design and functional principles

T Generator design and functional principles

T WTG control systems

T WTG breaking and startup systems

T WTG weather monitoring systems

T WTG digital and analog sensors

T Error codes from data logging systems

T Critical event data analysis

T Physical characteristics sound look etc of a functioning WTG

Evidence Required

The Evidence Guide forms an integral part of this Unit and shall be used in conjunction with all components parts of this unit and performed in accordance with the Assessment Guidelines of this Training Package

Overview of Assessment

Longitudinal competency development approaches to assessment such as Profiling require data to be reliably gathered in a form that can be consistently interpreted over time This approach is best utilised in Apprenticeship programs and reduces assessment intervention It is the industrypreferred model for apprenticeships However where summative or final assessment is used it is to include the application of the competency in the normal work environment or at a minimum the application of the competency in a realistically simulated work environment It is recognised that in some circumstances assessment in part or full can occur outside the workplace However it must be in accordance with industry and regulatory policy

Methods chosen for a particular assessment will be influenced by various factors These include the extent of the assessment the most effective locations for the assessment activities to take place access to physical resources additional safety measures that may be required and the critical nature of the competencies being assessed

The critical safety nature of working with electricity electrical equipment gas or any other hazardous substancematerial carries risk in deeming a person competent Sources of evidence need to be rich in nature to minimise error in judgment

Activities associated with normal everyday work have a bearing on the decision as to how much and how detailed the data gathered will contribute to its richness Some skills are more critical to safety and operational requirements while the same skills may be more or less frequently practised These points are raised for the assessors to consider when choosing an assessment method and developing assessment instruments Sample assessment instruments are included for Assessors in the Assessment Guidelines Section of this Training Package

Critical aspects of evidence required to demonstrate competency in this unit

Evidence for competence in this unit shall be considered holistically Each element and associated Performance Criteria shall be demonstrated

On at least two occasions In accordance with the Assessment Guidelines for the UEP Training Package

On at least two (2) occasions. In accordance with the "Assessment Guidelines” for the UEP12 Training Package.

Evidence shall also comprise

A representative body of work performance demonstrated within the timeframe typically expected of the discipline work function and industrial environment In particular this shall incorporate evidence that shows a candidate is able to

Implement Occupational Health and Safety workplace procedures and practices including the use of risk control measures as specified in the Performance Criteria and range and

Apply sustainable energy principles and practices as specified in the Performance Criteria and range and

Demonstrate an understanding of the required skills and knowledge as described in this unit to such an extent that the learners performance outcome is reported in accordance with the preferred approach namely a percentile graded result where required by the regulated environment and

Demonstrate an appropriate level of employability skills and

Conduct work observing the relevant Anti Discrimination legislation regulations policies and workplace procedures and

Demonstrated performance across a representative range of contexts from the prescribed items below

A

All of the following

Replace ELV and LV fuses

Reset circuit breakers

B

All of the following

Test the WTG systems according to enterprise procedures including

Pitch system

Yaw system

Gearbox

Generator

Control systems

Braking amp startup systems

Weather monitoring systems

C

All of the following

Interpret a data logs to diagnose the root cause of problem

Interpret an equipment error code to determine root cause of a problem

D

All of the following

Replace a faulty sensor

E

All of the following

Deal with an unplanned event by drawing on essential knowledge and skills to provide appropriate solutions

Context of and specific resources for assessment

This unit should be assessed as it relates to normal work practice using procedures information and resources typical of a workplace This should include

OHS policy and work procedures and instructions

Suitable work environment facilities equipment and materials to undertake actual work as prescribed by this unit

These should be used in the formal learningassessment environment

Note

Where simulation is considered a suitable strategy for assessment conditions must be authentic and as far as possible reproduce and replicate the workplace and be consistent with the approved industry simulation policy

The resources used for assessment should reflect current industry practices in relation to

Diagnose and repair faults in large scale wind turbine generators

Method of assessment

This unit shall be assessed by methods given in the Assessment Guidelines Section of this Training Package

Note

Competent performance with inherent safe working practices is expected in the Industry to which this competency standard unit applies This requires assessment in a structured environment which is primarily intended for learningassessment and incorporates all necessary equipment and facilities for learners to develop and demonstrate the essential knowledge and skills described in this unit

Concurrent assessment and relationship with other units

There are no concurrent assessment recommendations for this unit


Range Statement

10) This relates to the competency standard unit as a whole providing the range of contexts and conditions to which the Performance Criteria apply. It allows for different work environments and situations that will affect performance.

Diagnosing and rectification of faults on wind turbine generators may include:

Climbing equipment, including personnel lifts, climb assist, elevators, ladders

Lifting apparatus including winches and cranes

Hydraulic equipment, including turbine braking equipment.

Diagnosis and repair may include: visual inspections, accessing data logs and fault diagnosis data, replacement of components not requiring the presence of an external crane, replacement of electrical protection equipment, lose wiring, checking the tension of bolts, replacing sensors, replacing seals and o-rings, lubrication, testing of equipment for correct operation, inspection of slip rings and lubrication of equipment.

Tools may include spanners, screwdrivers, side cutters, pliers, high torque wrench, grease pump

Test equipment may include laser alignment tools, multimeters, laptop computers, PC tablet, smart phones and other data acquisition tools and equipment.

Consumables may include gearbox oils, bearing grease, paint, detergents, ‘Loctite’

Large Scale Wind Generators (WTGs) include systems having a rating of greater than 10 kW

Work completion details may include plant and maintenance records, job cards, check sheets, on device labelling updates and reporting and/or documenting equipment defects.

Data may include both real-time and data-logged

Work site environment may be affected by nearby plant or processes and climatic conditions e.g. wind speed, chemical, heat, dust, noise, height and oil.

Location of wind turbine generators may be in urban, suburban, regional or rural locales and environments.

Documentation may be either paper-based or electronic format.

Isolations can refer to electrical/mechanical or other associated processes.

Generic terms used throughout this Vocational Standard shall be regarded as part of the Range Statement in which competency is demonstrated. The definition of these and other terms that apply are given in the Glossaries, Section 2.1 of this Training Package.