Certificate II in Engineering - Production Technology

This qualification covers the skills and knowledge required of workers employed as Engineering/ Manufacturing Employees - Level IV as defined in the Manufacturing and Associated Industries and Occupations Award or in related industries where Engineering/ Manufacturing Employees work.

The qualification has been specifically developed to reflect the minimum training requirement specified in the Award for employment in the above occupation. The qualification packaging has been developed on an assumption that competency will be developed through a combination of on and off-the-job learning strategies such as those delivered through a formal traineeship. The qualification may also be achieved through formal skills recognition assessment processes.

This qualification is designed to provide an industry recognised skills profile related to production work as an Engineering/ Manufacturing Employee - Level IV. Competency development would typically be undertaken through an Australian Apprenticeships arrangement where the integration of on and off-the-job training would be specified in the Training Plan associated with the Contract of Training between the employer and trainee.

Assessment of some units of competency must, where indicated, include evidence of the candidate's performance in a productive work environment where there is a sufficient range of appropriate tasks and/or materials to cover the scope of application of those units. All outcomes must reflect the standard of performance required of the work associated with the Unit/s.

This qualification is not suited and should not be used for people who are not employed in an engineering production or manufacturing environment. It is not suited and should not be used for school students unless they are formally engaged in a traineeship in accordance with the Australian Apprenticeships policy.


Subjects

The minimum requirements for achievement of the Certificate II in Engineering - Production Technology are:

completion of all of the core units of competency listed below, and

completion of elective units from the list below to the value of at least 50 points.

Points associated with prerequisites count towards the total (refer to units for details).

Appropriate elective units to the value of 11 points may be chosen from other endorsed Training Packages and accredited courses where those units are available for inclusion at Certificate II. Note that the elective units listed below include all of the units that are approved for selection from the MEM05 Training Package for use in this qualification. This meets the NSSC requirement that one sixth of the total units must be able to be selected from other qualifications in the same Training Package.

Registered Training Organisations must seek a determination from Manufacturing Skills Australia in respect of the allocation of points values for units of competency drawn from other Training Packages or accredited courses.

Additional qualification descriptors

The following additional descriptors are approved for use with this qualification: Marine Craft Manufacturing; Surface Finishing; Marine Craft Surface Finishing

Core units

select all of the units from this list

Unit code

Unit title

add topic MEM12023A

Perform engineering measurements

add topic MEM13014A

Apply principles of occupational health and safety in the work environment

add topic MEM14004A

Plan to undertake a routine task

add topic MEM15002A

Apply quality systems

add topic MEM15024A

Apply quality procedures

add topic MEM16006A

Organise and communicate information

add topic MEM16007A

Work with others in a manufacturing, engineering or related environment

add topic MEM17003A

Assist in the provision of on the job training

add topic MSAENV272B

Participate in environmentally sustainable work practices

Elective units

select elective units from this list to the value of at least 50 points, including any prerequisites.

Unit code

Unit title

P

add topic MEM03001B

Perform manual production assembly

4

add topic MEM03002B

Perform precision assembly

4

add topic MEM03003B

Perform sheet and plate assembly

4

add topic MEM03004B

Perform electronic/electrical assembly (production)

8

add topic MEM03005B

Rework and repair (electrical/electronic production)

8

add topic MEM03006B

Set assembly stations

2

add topic MEM04001B

Operate melting furnaces

4

add topic MEM04002B

Perform gravity die casting

2

add topic MEM04003B

Operate pressure die casting machine

4

add topic MEM04004B

Prepare and mix sand for metal moulding

4

add topic MEM04006B

Operate sand moulding and core making machines

8

add topic MEM04007B

Pour molten metal

4

add topic MEM04008B

Fettle and trim metal castings/forgings

4

add topic MEM04018B

Perform general woodworking machine operations

4

add topic MEM04019B

Perform refractory installation and repair

4

add topic MEM05001B

Perform manual soldering/desoldering - electrical/electronic components

4

add topic MEM05002B

Perform high reliability soldering and desoldering

4

add topic MEM05003B

Perform soft soldering

2

add topic MEM05004C

Perform routine oxy acetylene welding

2

add topic MEM05005B

Carry out mechanical cutting

2

add topic MEM05006C

Perform brazing and/or silver soldering

2

add topic MEM05007C

Perform manual heating and thermal cutting

2

add topic MEM05009C

Perform automated thermal cutting

2

add topic MEM05012C

Perform routine manual metal arc welding

2

add topic MEM05013C

Perform manual production welding

2

add topic MEM05014C

Monitor quality of production welding/fabrications

2

add topic MEM05015D

Weld using manual metal arc welding process

4

add topic MEM05017D

Weld using gas metal arc welding process

4

add topic MEM05019D

Weld using gas tungsten arc welding process

4

add topic MEM05023C

Weld using submerged arc welding process

4

add topic MEM05027A

Perform aluminothermic welding

2

add topic MEM05041B

Weld using powder flame spraying

4

add topic MEM05049B

Perform routine gas tungsten arc welding

2

add topic MEM05050B

Perform routine gas metal arc welding

2

add topic MEM05051A

Select welding processes

2

add topic MEM05052A

Apply safe welding practices

4

add topic MEM05053A

Set and edit computer controlled thermal cutting machines

4

add topic MEM06001B

Perform hand forging

4

add topic MEM06002B

Perform hammer forging

4

add topic MEM06003C

Carry out heat treatment

6

add topic MEM06004B

Select heat treatment processes and test finished product

6

add topic MEM06005B

Perform drop and upset forging

4

add topic MEM06006C

Repair springs

4

add topic MEM06007B

Perform basic incidental heat/quenching, tempering and annealing

2

add topic MEM06008A

Hammer forge complex shapes

4

add topic MEM06009A

Hand forge complex shapes

4

add topic MEM07001B

Perform operational maintenance of machines/equipment

2

add topic MEM07003B

Perform machine setting (routine)

4

add topic MEM07004B

Perform machine setting (complex)

8

add topic MEM07005C

Perform general machining

8

add topic MEM07014B

Perform electro-discharge (EDM) machining operations

4

add topic MEM07015B

Set computer controlled machines/processes

2

add topic MEM07016C

Set and edit computer controlled machines/processes

4

add topic MEM07024B

Operate and monitor machine/process

4

add topic MEM07025B

Perform advanced machine/process operation

6

add topic MEM07026B

Perform advanced plastic processing

6

add topic MEM07027B

Perform advanced press operations

6

add topic MEM07028B

Operate computer controlled machines/processes

2

add topic MEM07029B

Perform routine sharpening/maintenance of production tools and cutters

4

add topic MEM07030C

Perform metal spinning lathe operations (basic)

8

add topic MEM07031C

Perform metal spinning lathe operations (complex)

4

add topic MEM07032B

Use workshop machines for basic operations

2

add topic MEM07033B

Operate and monitor basic boiler

6

add topic MEM07034A

Operate and monitor intermediate class boiler

4

add topic MEM07040A

Set multistage integrated processes

6

add topic MEM07041A

Perform production machining*

8

add topic MEM08001B

Perform wire, jig and barrel load/unload work

4

add topic MEM08002C

Pre-treat work for subsequent surface coating

4

add topic MEM08003C

Perform electroplating operations

6

add topic MEM08004B

Finish work using wet, dry and vapour deposition methods

4

add topic MEM08005B

Prepare and produce specialised coatings

4

add topic MEM08006B

Produce clear and/or coloured and/or sealed anodised films on aluminium

2

add topic MEM08007B

Control surface finish production and finished product quality

4

add topic MEM08008B

Operate and control surface finishing waste treatment process

3

add topic MEM08009C

Make up solutions

2

add topic MEM08010B

Manually finish/polish materials

6

add topic MEM08011B

Prepare surfaces using solvents and/or mechanical means

2

add topic MEM08012B

Prepare surfaces by abrasive blasting (basic)

4

add topic MEM08013B

Prepare surfaces by abrasive blasting (advanced)

4

add topic MEM08014B

Apply protective coatings (basic)

4

add topic MEM08015B

Apply protective coatings (advanced)

4

add topic MEM08016B

Control blast coating by-products, materials and emissions

1

add topic MEM08018B

Electroplate engineering coatings

6

add topic MEM08019B

Electroplate protective finishes

6

add topic MEM08020B

Electroplate decorative finishes

6

add topic MEM09002B

Interpret technical drawing

4

add topic MEM10002B

Terminate and connect electrical wiring

3

add topic MEM10009B

Install refrigeration and air conditioning plant and equipment

4

add topic MEM10010B

Install pipework and pipework assemblies

4

add topic MEM10011B

Terminate and connect specialist cables

3

add topic MEM10013A

Install split air conditioning systems and associated pipework

6

add topic MEM11001C

Erect/dismantle scaffolding and equipment

4

add topic MEM11002C

Erect/dismantle complex scaffolding and equipment

4

add topic MEM11003B

Coordinate erection/dismantling of complex scaffolding/equipment

4

add topic MEM11004B

Undertake dogging

4

add topic MEM11005B

Pick and process order

4

add topic MEM11006B

Perform production packaging

2

add topic MEM11007B

Administer inventory procedures

4

add topic MEM11008B

Package materials (stores and warehouse)

2

add topic MEM11009B

Handle/move bulk fluids/gases

4

add topic MEM11010B

Operate mobile load shifting equipment

4

add topic MEM11011B

Undertake manual handling

2

add topic MEM11012B

Purchase materials

6

add topic MEM11013B

Undertake warehouse receival process

4

add topic MEM11014B

Undertake warehouse dispatch process

4

add topic MEM11015B

Manage warehouse inventory system

6

add topic MEM11016B

Order materials

2

add topic MEM11017B

Organise and lead stocktakes

4

add topic MEM11018B

Organise and maintain warehouse stock receival and/or dispatch system

6

add topic MEM11019B

Undertake tool store procedures

4

add topic MEM11020B

Perform advanced warehouse computer operations

4

add topic MEM11021B

Perform advanced operation of load shifting equipment

2

add topic MEM11022B

Operate fixed/moveable load shifting equipment

4

add topic MEM11023A

Operate a bridge and gantry crane

4

add topic MEM11024A

Undertake basic rigging*

4

add topic MEM11025A

Operate a non-slewing mobile crane of greater than three tonnes capacity

4

add topic MEM12001B

Use comparison and basic measuring devices

2

add topic MEM12002B

Perform electrical/electronic measurement

2

add topic MEM12019B

Measure components using coordinate measuring machine

4

add topic MEM12020B

Set and operate coordinate measuring machine

2

add topic MEM12024A

Perform computations

3

add topic MEM13001B

Perform emergency first aid

1

add topic MEM13002B

Undertake occupational health and safety activities in the workplace

3

add topic MEM13003B

Work safely with industrial chemicals and materials

2

add topic MEM13004B

Work safely with molten metals/glass

2

add topic MEM13007B

Maintain water treatment systems for cooling towers

2

add topic MEM13013B

Work safely with ionizing radiation

4

add topic MEM14005A

Plan a complete activity

4

add topic MEM15001B

Perform basic statistical quality control

2

add topic MEM15003B

Use improvement processes in team activities

4

add topic MEM15004B

Perform inspection

2

add topic MEM16002C

Conduct formal interviews and negotiations

4

add topic MEM16004B

Perform internal/external customer service

2

add topic MEM16005A

Operate as a team member to conduct manufacturing, engineering or related activities

2

add topic MEM16008A

Interact with computing technology

2

add topic MEM16013A

Operate in a self-directed team

2

add topic MEM17001B

Assist in development and deliver training in the workplace

2

add topic MEM17002B

Conduct workplace assessment

2

add topic MEM18001C

Use hand tools

2

add topic MEM18002B

Use power tools/hand held operations

2

add topic MEM18003C

Use tools for precision work

4

add topic MEM18013B

Perform gland packing

2

add topic MEM18024B

Maintain engine cooling systems

2

add topic MEM18025B

Service combustion engines

2

add topic MEM18026C

Test compression ignition fuel systems

4

add topic MEM18027C

Overhaul engine fuel system components

8

add topic MEM18028B

Maintain engine lubrication systems

2

add topic MEM18029B

Tune diesel engines

4

add topic MEM18030B

Diagnose and rectify low voltage electrical systems

8

add topic MEM18031B

Diagnose and rectify low voltage starting systems

2

add topic MEM18032B

Maintain induction/exhaust systems

4

add topic MEM18033B

Perform engine bottom-end overhaul

4

add topic MEM18035B

Diagnose and rectify braking systems

6

add topic MEM18037B

Diagnose and rectify low voltage charging systems

2

add topic MEM18038B

Maintain wheels and tyres

2

add topic MEM18039B

Diagnose and rectify track type undercarriage

4

add topic MEM18040B

Maintain suspension systems

4

add topic MEM18041B

Maintain steering systems

4

add topic MEM18042C

Diagnose and rectify manual transmissions

4

add topic MEM18043C

Diagnose and rectify automatic transmissions

8


Pathways...

    Not Applicable


Entry Requirements

Not Applicable


Licensing Information

Not Applicable


Employability Skills

QUALIFICATION SUMMARY

Employability Skill

Industry/enterprise requirements for this qualification include:

Communication

Refer to any relevant workplace procedures, product and manufacturing specifications, codes, standards, manuals and reference materials

Follow verbal instructions

Enter routine and familiar information onto proforma and standard workplace forms

Orally report routine information

Recognise and use common workplace terminology

Identify and follow safety signs and symbols

Teamwork

Work alone or as part of a team

Identify work roles, communicate and cooperate with others

Consult with team leaders and appropriate personnel

Problem-solving

Check material/product for conformance to specification

Identify problems/faults and act/report as required

Undertake numerical operations including comparison measurements, geometry and calculations/formulae

Initiative and enterprise

Be capable of applying the required skills and knowledge in a variety of situations and contexts

Identify actual and foreseeable workplace hazards/problems during course of work

Participate in quality systems and suggest improvements

Prevent and minimise environmental risks and maximise opportunities for environmental improvement

Planning and organising

Select, prepare and lay out or assemble materials and equipment correctly

Conduct pre-start checks on machinery/equipment

Plan steps required to complete task

Identify activities and work outcomes

Self-management

Adhere to all relevant safety, quality and environmental requirements and guidelines

Perform work in accordance with job instructions, specifications and work procedures

Take responsibility for own quality

Learning

Clarify tasks and required outcomes with appropriate personnel

Assist in the transfer of skills and knowledge to other employees

Technology

Select and use appropriate tools, equipment and machines

Apply knowledge of process, equipment and materials