Certificate III in Surface Preparation and Coating Application

This qualification covers the skills and knowledge required to perform the wide range of surface preparation and protective coating application operations which occur across a range of typically heavy industry, ships and infrastructure.

Job roles/employment outcomes

The Certificate III in Surface Preparation and Coating Application has been developed as a trade level qualification for use in MSA07 Manufacturing Training Package. This qualification has been developed in response to an industry request. People with this qualification would be expected to work under routine only supervision, preparing surfaces and/or applying protective coatings in accordance with a provided technical specification. They would be expected to recognise situations where the intended approach was not appropriate/not working and take appropriate action to ensure the final result is satisfactory.

They may work in a manufacturer's factory or they may work as contractors on the site of the plant/ship/infrastructure.

The sector typically prepares surfaces for initial application, or for the reapplication, of protective coatings. In these circumstances it also applies the protective coating which may be liquid or solid. This qualification relates to surface preparation and coating and coating units are required.

The surfaces being prepared are typically metal (usually ferrous) and may be structural or have other mechanical requirements.

People with this qualification may be expected to:

abrasively blast clean surfaces to Australian Standard requirements and in accordance with the specification

otherwise prepare surfaces for coating as required by the specification

apply liquid protective surface coatings

apply solid polymer surface coatings (this is usually a specialised area).

This work may be undertaken:

in a factory environment

in an on-site, outdoors environment

inside a vessel or other confined space

outside a vessel or structure

at heights

some combination of these.

Training programs for this qualification are suitable to be undertaken as part of a formal training contract with an employer under an Australian Traineeship or Apprenticeship arrangement.

Pathways into the qualification

This qualification may be accessed by direct entry.

The units of competency contained within this qualification are common with other qualifications and credit should be granted towards this qualification where competency has already been achieved.

Credit should also be granted towards this qualification where competency has been achieved in units of competency contained within relevant skill sets. The skill set 'Confined Space Work Team Skill Set' was created in PMA08 Chemical, Hydrocarbons and Refining Training Package and is relevant to this qualification. Other skill sets have also been endorsed in MSA07 that relate to this qualification. Details are in 'Skill Sets in this Training Package'.

The units of competency in this qualification reflect competencies which are practiced within the industry and recognition should be granted where there is sufficient evidence of competency from work based experience.

Pathways from the qualification

Further qualification pathways from this qualification include MSA40108 Certificate IV in Manufacturing Technology, MEM40105 Certificate IV in Engineering or other relevant qualifications.

Additional qualification advice

MSA41108 Certificate IV in Competitive Manufacturing is available for team leaders or others who need a more generalist qualification covering the application of good manufacturing practice and lean principles.

Licensing considerations

There are no specific licences that relate to this qualification. However, in some jurisdictions there may be licensing or regulatory requirements associated with the work. Local regulations should be checked for details.


Subjects

Packaging Rules

To be awarded the Certificate III in Surface Preparation and Coating Application competency must be achieved in thirty one (31) units of competency.

eleven (11) core units of competency

twenty (20) elective units of competency, five (5) of which may be selected from this Training Package, other endorsed Training Packages and accredited courses, as specified below.

Note: Where prerequisite units are identified they must be counted in the total number of units required for completion of the qualification.

Core units of competency

Select all eleven (11) units of competency from the following list.

Unit Code

Title

add topic MEM12023A

Perform engineering measurements

add topic MEM12024A

Perform computations

add topic MEM14004A

Plan to undertake a routine task

add topic MEM14005A

Plan a complete activity

add topic MEM15002A

Apply quality systems

add topic MEM15024A

Apply quality procedures

add topic MEM16006A

Organise and communicate information

add topic MEM16007A

Work with others in a manufacturing, engineering or related environment

add topic MEM16008A

Interact with computing technology

add topic MSAENV272B

Participate in environmentally sustainable work practices

add topic MSAPMOHS200A

Work safely

Elective units of competency

Group A - Surface Preparation

Select a minimum of three (3) units from the following list.

Unit Code

Title

Prerequisite

add topic MEM08002C

Pre-treat work for subsequent surface coating

add topic MEM13003B

add topic MEM08007B

Control surface finish production and finished product quality

add topic MEM08011B

Prepare surfaces using solvents and/or mechanical means

add topic MEM13003B

add topic MEM18001C

add topic MEM18002B

add topic MEM08012B

Prepare surfaces by abrasive blasting (basic)

add topic MEM08016B

add topic MEM13003B

add topic MEM08013B

Prepare surfaces by abrasive blasting (advanced)

add topic MEM08012B

add topic MEM08016B

add topic MEM13003B

add topic MEM08016B

Control blast coating by-products, materials and emissions

add topic MEM13003B

add topic MSAPMWJ301A

Operate a high pressure water jetting system

add topic PMBPROD248C

Prepare surfaces for coating

One (1) relevant technical surface preparation unit which is available for inclusion at Certificate III may be chosen from this Training Package, other endorsed Training Packages and accredited courses.

Group B - Coating Application

Select a minimum of two (2) units from the following list.

Unit Code

Title

Prerequisite

add topic MEM08014B

Apply protective coatings (basic)

add topic MEM13003B

add topic MEM08015B

Apply protective coatings (advanced)

add topic MEM08014B

add topic MEM13003B

add topic MSAPMOPS201A

Cut polymer materials

add topic MSAPMOPS202A

Fabricate polymer materials

add topic PMBPROD241C

Lay up rubber lining or lag pulleys

add topic PMBPROD242A

Bond polymers to surfaces

add topic PMBPROD265C

Operate portable vulcanising equipment

add topic PMBPROD323C

Produce powder coated products

add topic PMBPROD375B

Vulcanise products using an autoclave

One (1) relevant technical protective coating application unit which is available for inclusion at Certificate III may be chosen from this Training Package, other endorsed Training Packages and accredited courses.

Group C - Other elective units

Select a minimum of three (3) units from the following list.

Unit Code

Title

Prerequisite

add topic MEM11001C

Erect/dismantle scaffolding and equipment

add topic MEM18001C

add topic MEM11002C

Erect/dismantle complex scaffolding and equipment

add topic MEM11001C

add topic MEM18001C

add topic MEM11003B

Coordinate erection/dismantling of complex scaffolding/equipment

add topic MEM11001C

add topic MEM11002C

add topic MEM18001C

add topic MEM11004B

Undertake dogging

add topic MEM18001C

add topic MEM11010B

Operate mobile load shifting equipment

add topic MEM11011B

Undertake manual handling

add topic MEM11021B

Perform advanced operation of load shifting equipment

add topic MEM11010B

add topic MEM11022B

Operate fixed/moveable load shifting equipment

add topic MEM13001B

Perform emergency first aid

add topic MEM13003B

Work safely with industrial chemicals and materials

add topic MSAPMOHS216A

Operate breathing apparatus

add topic MSAPMOHS217A

Gas test atmospheres

add topic MSAPMPER200C

Work in accordance with an issued permit

add topic MSAPMPER202A

Observe permit work

add topic MSAPMPER205C

Enter confined space

add topic MSAPMPER200C

add topic MSAPMPER300C

Issue work permits

add topic RIIRIS201A

add topic RIIOHS204A

Work safely at heights

add topic RIIRIS201A

Conduct local risk control

Group D - Other elective units

Select a minimum of three (3) units from the following list.

Unit Code

Title

Prerequisite

add topic MEM07001B

Perform operational maintenance of machines/equipment

add topic MEM18001C

add topic MEM11012B

Purchase materials

add topic MEM11016B

Order materials

add topic MEM12001B

Use comparison and basic measuring devices

add topic MEM15003B

Use improvement processes in team activities

add topic MEM16007A

add topic MEM15004B

Perform inspection

add topic MEM15005B

Select and control inspection process and procedures

add topic MEM15004B

add topic MEM16002C

Conduct formal interviews and negotiations

add topic MEM16005A

Operate as a team member to conduct manufacturing, engineering or related activities

add topic MEM16011A

Communicate with individuals and small groups

add topic MEM16006A

add topic MEM16013A

Operate in a self directed team

add topic MEM16007A

add topic MEM17001B

Assist in the development and delivery of training in the workplace

add topic MEM17003A

Assist in the provision of on the job training

add topic MEM18001C

Use hand tools

add topic MEM18002B

Use power tools/hand held operations

add topic MSAPMOPS301A

Treat corrosion

add topic MSAPMOPS363A

Organise on site work

add topic MSAPMSUP100A

Apply workplace procedures

add topic MSAPMSUP303A

Identify equipment faults

add topic MSAPMSUP390A

Use structured problem solving tools

add topic MSAPMWJ201A

Use high pressure water jetting equipment

Group E - Balance of units

The balance of units, to a maximum of nine (9), may be chosen from any combination of:

units from Groups A, B, C and D above, not already selected

up to three (3) relevant units can be selected from this Training Package, other endorsed Training Packages and accredited courses, where those units are available for inclusion at Certificate III.


Pathways...

    Not applicable.


Entry Requirements

Not applicable.


Licensing Information

Not applicable.


Employability Skills

QUALIFICATION SUMMARY

Employability Skill

Industry/enterprise requirements for this qualification

Communication

maintain communication about multiple subjects and with multiple audiences

complete incident and other reports

use technical information and manufacturer information

collect, analyse and organise information

communicate ideas and information

use and contribute to workplace documentation

maintain workplace records

Teamwork

identify and describe own role and role of others

work within a team

resolve conflicts between team members

teamwork strategies

Problem solving

recognise a problem or a potential problem

determine problems needing priority action

refer problems outside area of responsibility to appropriate person

identify appropriate theory base for problem

seek information and assistance as required to solve problems

solve problems within area of responsibility

follow through items initiated until final resolution has occurred

identify and isolate faults in equipment

use a range of formal problem solving techniques

Initiative and enterprise

identify the most appropriate process conditions for equipment

determine problems needing action

recommend required action

report problems outside area of responsibility

distinguish between causes of faults

Planning and organising

prioritise actions to achieve required outcomes

plan own work requirements and assist others to plan theirs

plan and organise activities

identify tasks to achieve team goals

organise allocation of tasks

monitor completion of allocated tasks

develop and adjust a production schedule

Self-management

plan own work requirements from job requests

operate within appropriate time constraints and work standards

select and use appropriate equipment, materials, processes and procedures

plan to ensure effective production

apply standard procedures

identify resource requirements

recognise limitations and seek timely advice

Learning

ask questions to gain information

identify sources of information to expand knowledge and understanding

participate in improvement procedures

participate in development of continuous improvement strategies

assist others develop competency

Technology

operate and adjust equipment

start up and shut down equipment

set up equipment

monitor quality

function and operating principles of equipment

maintain workplace records