Subjects

To be awarded the add topic PMB30116 Certificate III in Polymer Processing competency must be achieved in twenty-one (21) units of competency:

four (4) core units of competency

seventeen (17) elective units of competency, as specified below.

a minimum of four (4) units from Group A

a minimum of one (1) unit from Group B

the balance of units may be chosen from Groups A, B and C, to bring the total number of electives to seventeen (17).

Up to six (6) of the elective units of competency can be chosen from other qualifications in this Training Package, other endorsed Training Packages and accredited courses, as specified in Groups B and C.

Note: Units with prerequisites are marked with an asterisk*. Prerequisite units must be counted in the total number of units required for achievement of the qualification. Refer to individual units for details.

Core units of competency

Unit code

Unit title

add topic MSS402051

Apply quality standards

add topic MSMENV272

Participate in environmentally sustainable work practices

add topic MSMWHS200

Work safely

add topic MSMSUP210

Process and record information

Elective units of competency

Group A: Elective units

Unit code

Unit title

Prerequisites

add topic MEM09002B

Interpret technical drawing

add topic MEM09003B

Prepare basic engineering drawing

*

add topic MSMOPS363

Organise on site work

add topic PMBPREP301

Set up and prepare for production

add topic PMBPREP303

Set up equipment for continuous operation

add topic PMBPREP304

Set a die

add topic PMBPREP305

Change extrusion die and setup

add topic PMBPROD300

Produce products

add topic PMBPROD301

Draw wire

add topic PMBPROD302

Bunch and strand wire

add topic PMBPROD303

Lay up and tape cables

add topic PMBPROD304

Wind products onto drums

add topic PMBPROD305

Colour optical fibre

add topic PMBPROD306

Prepare and start equipment for production

add topic PMBPROD307

Produce calendered products

*

add topic PMBPROD308

Take a machine out of production

add topic PMBPROD309

Produce electroplated products

add topic PMBPROD310

Produce injection moulded products

*

add topic PMBPROD311

Produce blow moulded products

*

add topic PMBPROD312

Produce continuous thermoforming products

*

add topic PMBPROD313

Produce extruded products

*

add topic PMBPROD314

Produce compression moulded products

add topic PMBPROD315

Produce polyurethane foam

add topic PMBPROD316

Produce blown film

*

add topic PMBPROD317

Print and decorate rigid products

*

add topic PMBPROD319

Build up rollers

add topic PMBPROD320

Produce foam injected mouldings

add topic PMBPROD321

Produce rotational moulded products

*

add topic PMBPROD323

Produce powder coated products

add topic PMBPROD324

Inspect tyres for retreading

add topic PMBPROD325

Lay on tyre retreads

add topic PMBPROD326

Inspect tyres

add topic PMBPROD328

Produce sheet feed vacuum forming products

add topic PMBPROD329

Produce polystyrene shape moulded products

*

add topic PMBPROD330

Make moulds for formed products

add topic PMBPROD331

Produce printed and decorated film

add topic PMBPROD332

Produce thermally bent products

add topic PMBPROD333

Convert plastic film

*

add topic PMBPROD334

Produce products using twin screw extruders

add topic PMBPROD336

Inspect heavy off-the-road tyres

add topic PMBPROD337

Prepare heavy off-the-road tyres for repair

add topic PMBPROD338

Repair heavy off-the-road tyres

add topic PMBPROD339

Produce reinforced conveyor belts

*

add topic PMBPROD340

Cure heavy off-the-road tyre repairs

add topic PMBPROD341

Finish heavy off-the-road tyre repairs

add topic PMBPROD343

Shut down plant area

add topic PMBPROD347

Produce composites using hand lamination

*

add topic PMBPROD349

Produce liquid surface coated products

*

add topic PMBPROD352

Produce compounded materials

*

add topic PMBPROD353

Compound materials using an internal mill blender

*

add topic PMBPROD354

Compound materials using an open mill blender

*

add topic PMBPROD355

Make pattern/plug for composites moulds

*

add topic PMBPROD356

Construct moulds for composite products

*

add topic PMBPROD357

Construct jigs and fixtures

add topic PMBPROD358

Develop patterns

*

add topic PMBPROD360

Produce centrifugally cast polyurethane products

*

add topic PMBPROD362

Produce gravity cast polyurethane products

*

add topic PMBPROD367

Remove and replace conveyor belts

add topic PMBPROD368

Repair conveyor belt carcass

*

add topic PMBPROD369

Repair conveyor belt covers

*

add topic PMBPROD370

Produce injection blow moulded products

*

add topic PMBPROD372

Produce fibre optic preforms

add topic PMBPROD373

Draw optical fibre

add topic PMBPROD375

Vulcanise products using an autoclave

add topic PMBPROD376

Splice steel cord conveyor belts

*

add topic PMBPROD377

Splice fabric ply conveyor belts

*

add topic PMBPROD378

Splice solid woven conveyor belts

*

add topic PMBPROD380

Produce composites using chopper gun/depositor

*

add topic PMBPROD384

Operate multi-axis router

add topic PMBPROD385

Program computer controlled equipment

add topic PMBPROD387

Produce welded plastics materials

*

add topic PMBPROD390

Produce composites using filament winding

*

add topic PMBPROD391

Produce composites using resin infusion

*

add topic PMBPROD392

Produce composites using pultrusion

*

add topic PMBPROD393

Produce composites using vacuum bagging

*

add topic PMBPROD394

Produce composites using resin transfer moulding

*

add topic PMBPROD395

Produce composite sheet products

*

add topic PMBPROD396

Produce composites using centrifugal casting

*

add topic PMBPROD397

Produce composites using moulding compounds

*

add topic PMBPROD398

Produce composites using pre-pregs

*

add topic PMBTECH301

Use material and process knowledge to solve problems

add topic PMBTECH302

Modify existing compounds

add topic PMBTECH303

Make minor modifications to products

add topic TLID3011

Conduct specialised forklift operation

A maximum of two (2) units of competency may be chosen from the units in Groups A and B of add topic PMB40116 Certificate IV in Polymer Technology (at least one of which must be from Group A).

Group B

Unit code

Unit title

Prerequisites

add topic MEM03001B

Perform manual production assembly

add topic MEM03006B

Set assembly stations

*

add topic MEM11005B

Pick and process order

add topic MEM11006B

Perform production packaging

add topic MEM11007B

Administer inventory procedures

add topic MEM12023A

Perform engineering measurements

add topic MEM15001B

Perform basic statistical quality control

add topic MEM15003B

Use improvement processes in team activities

*

add topic MEM15004B

Perform inspection

add topic MSS402002

Sustain process improvements

add topic MSS402020

Apply quick changeover procedures

add topic MSS402050

Monitor process capability

add topic MSS402060

Use planning software systems in operations

add topic MSS402080

Undertake root cause analysis

add topic MSMWHS300

Facilitate the implementation of WHS for a work group

*

add topic MSMPER300

Issue work permits

*

add topic MSMSUP300

Identify and apply process improvements

*

add topic MSMSUP301

Apply HACCP to the workplace

add topic MSMSUP303

Identify equipment faults

add topic MSMSUP309

Maintain and organise workplace records

add topic MSMSUP310

Contribute to the development of workplace documentation

add topic MSMSUP330

Develop and adjust a production schedule

add topic MSMSUP382

Provide coaching/mentoring in the workplace

add topic MSMSUP383

Facilitate a team

add topic MSMSUP390

Use structured problem solving tools

add topic PMBWASTE302

Coordinate waste disposal

add topic PMBWELD301

Butt weld polyethylene plastic pipelines

add topic PMBWELD302

Electrofusion weld polyethylene pipelines

add topic PMBWELD303

Install polyethylene (non-pressure) drainage pipelines

add topic PMBWELD304

Design polyethylene (non-pressure) drainage pipelines

*

add topic PMBWELD305

Install polyethylene plastic pressure pipelines

add topic PMBWELD306

Design polyethylene plastic pressure pipelines

*

add topic PMBWELD307

Install high temperature plastic pressure pipelines

add topic PMBWELD308

Install PVC plastic pressure pipelines

add topic PMBWELD309

Weld plastic using extrusion techniques

add topic PMBWELD310

Design PVC plastic pressure pipelines

*

add topic PMBWELD311

Design high temperature plastic pressure pipelines

*

add topic MSL973001

Perform basic tests

add topic TAEDEL301

Provide work skill instruction

Up to two (2) relevant units may be chosen from this Training Package, other endorsed Training Packages and accredited courses, where those units are packaged in a Certificate III.

Group C

Unit code

Unit title

Prerequisite

add topic FWPCOT2238

Cut materials with a hand-held chainsaw

add topic HLTAID003

Provide first aid

add topic LMTGN2008B

Coordinate work of team/section

add topic MEM13003B

Work safely with industrial chemicals

add topic MEM16006A

Organise and communicate information

add topic MEM16007A

Work with others in a manufacturing, engineering or related environment

add topic MEM16008A

Interact with computer technology

add topic MEM18001C

Use hand tools

add topic MEM18002B

Use power tools/hand held operations

add topic MSS402021

Apply Just in Time procedures

add topic MSS402030

Apply cost factors to work practices

add topic MSS402040

Apply 5S procedures

add topic MSMWHS100

Follow WHS procedures

add topic MSMWHS110

Follow emergency response procedures

add topic MSMWHS205

Control minor incidents

add topic MSMWHS210

Undertake first response to non-fire incidents

add topic MSMWHS212

Undertake first response to fire incidents

add topic MSMWHS216

Operate breathing apparatus

add topic MSMWHS217

Gas test atmospheres

add topic MSMOPS100

Use equipment

add topic MSMOPS101

Make measurements

add topic MSMOPS102

Perform tasks to support production

add topic MSMOPS200

Operate equipment

add topic MSMOPS212

Use organisations computers or data systems

add topic MSMOPS244

Lay out and cut materials

add topic MSMPER200

Work in accordance with an issued permit

add topic MSMPER201

Monitor and control work permits

add topic MSMPER205

Enter confined space

*

add topic MSMSUP100

Apply workplace context to own job

add topic MSMSUP101

Clean workplace or equipment

add topic MSMSUP102

Communicate in the workplace

add topic MSMSUP106

Work in a team

Entry Requirements

There are no entry requirements for this qualification.