Subjects

To be awarded the add topic PMB40116 Certificate IV in Polymer Technology competency must be achieved in twenty-eight (28) units of competency:

four (4) core units of competency

twenty-four (24) elective units of competency, as specified below:

a minimum of three (3) units from Group A

a minimum of two (2) units from Group B

the remainder of units may be chosen from Groups A, B and C, to bring the total number of electives to twenty four (24).

Up to ten (10) of the elective units may be chosen from other qualifications in this Training Package, other endorsed Training Packages and accredited courses, as specified in Groups B and C.

Note: Units with prerequisites are marked with an asterisk*. Prerequisite units must be counted in the total number of units required for achievement of the qualification. Refer to individual units for details.

Core units of competency

Unit code

Unit title

add topic MSS402051

Apply quality standards

add topic MSMENV272

Participate in environmentally sustainable work practices

add topic MSMWHS200

Work safely

add topic MSMSUP210

Process and record information

Elective units of competency

Group A

Unit code

Unit title

Prerequisites

add topic MSMOPS400

Optimise process/plant area

*

add topic MSMOPS401

Trial new process or product

add topic MSMSUP404

Coordinate maintenance

add topic MSMSUP405

Identify problems in fluid power system

add topic MSMSUP406

Identify problems in electronic control systems

add topic PMBPROD430

Trial a new die/tool

add topic PMBPROD431

Trial a new, advanced or complex mould

add topic PMBTECH401

Predict polymer properties and characteristics

*

add topic PMBTECH402

Set advanced or complex dies

*

add topic PMBTECH403

Test fibre-composites materials and laminates

add topic PMBTECH404

Mould chemical resistant and/or fire retardant fibre-composites

add topic PMBTECH405

Repair damaged fibre-composites structures

*

add topic PMBTECH406

Diagnose production equipment problems

A maximum of two (2) units may be chosen from the units available in Group A of add topic PMB50116 Diploma of Polymer Technology.

Group B

Unit code

Unit title

Prerequisites

add topic MEM15001B

Perform basic statistical quality control

add topic MSS403010

Facilitate change in an organisation implementing competitive systems and practices

add topic MSS403002

Ensure process improvements are sustained

add topic MSS403021

Facilitate a Just in Time system

add topic MSS403040

Facilitate and improve implementation of 5S

add topic MSS404050

Undertake process capability improvements

*

add topic MSS403051

Mistake proof an operational process

add topic MSS404052

Apply statistics to operational processes

add topic MSMENV472

Implement and monitor environmentally sustainable work practices

add topic MSMWHS300

Facilitate the implementation of WHS for a work group

*

add topic MSMWHS400

Contribute to WHS management system

*

add topic MSMWHS401

Assess risk

add topic MSMSUP300

Identify and apply process improvements

*

add topic MSMSUP301

Apply HACCP to the workplace

add topic MSMSUP303

Identify equipment faults

add topic MSMSUP309

Maintain and organise workplace records

add topic MSMSUP310

Contribute to the development of workplace documentation

add topic MSMSUP330

Develop and adjust a production schedule

add topic MSMSUP382

Provide coaching/mentoring in the workplace

add topic MSMSUP383

Facilitate a team

add topic MSMSUP390

Use structured problem solving tools

add topic MSMSUP400

Develop and monitor quality systems

add topic MSL973001

Perform basic tests

add topic MSL974003

Perform chemical tests and procedures

add topic PMBPROD336

Inspect heavy off-the-road tyres

add topic PMBPROD337

Prepare heavy off-the-road tyres for repair

add topic PMBPROD338

Repair heavy off-the-road tyres

add topic PMBPROD340

Cure heavy off-the-road tyre repairs

add topic PMBPROD341

Finish heavy off-the-road tyre repairs

add topic TLID3011

Conduct specialised forklift operation

Up to two (2) relevant units may be chosen from this Training Package, other endorsed Training Packages and accredited courses, where those units are available at Certificate IV.

Group C

Unit code

Unit title

Prerequisites

add topic FWPCOT2238

Cut materials with a hand-held chainsaw

add topic HLTAID003

Provide first aid

add topic LMTGN2008B

Coordinate work of team/section

add topic MEM03001B

Perform manual production assembly

add topic MEM03006B

Set assembly stations

*

add topic MEM09002B

Interpret technical drawing

add topic MEM09003B

Prepare basic engineering drawing

*

add topic MEM11005B

Pick and process order

add topic MEM11006B

Perform production packaging

add topic MEM11007B

Administer inventory procedures

add topic MEM12023A

Perform engineering measurements

add topic MEM13003B

Work safely with industrial chemicals

add topic MEM15001B

Perform basic statistical quality control

add topic MEM15003B

Use improvement processes in team activities

*

add topic MEM15004B

Perform inspection

add topic MEM16006A

Organise and communicate information

add topic MEM16007A

Work with others in a manufacturing, engineering or related environment

add topic MEM16008A

Interact with computing technology

add topic MEM18001C

Use hand tools

add topic MEM18002B

Use power tools/hand held operations

add topic MSS402002A

Sustain process improvements

add topic MSS402020

Apply quick changeover procedures

add topic MSS402021

Apply Just in Time procedures

add topic MSS402030

Apply cost factors to work practices

add topic MSS402040

Apply 5S procedures

add topic MSS402050

Monitor process capability

add topic MSS402060

Use planning software systems in operations

add topic MSS402080

Undertake root cause analysis

add topic MSMWHS100

Follow WHS procedures

add topic MSMWHS110

Follow emergency response procedures

add topic MSMWHS205

Control minor incidents

add topic MSMWHS210

Undertake first response to non-fire incidents

add topic MSMWHS212

Undertake first response to fire incidents

add topic MSMWHS216

Operate breathing apparatus

add topic MSMWHS217

Gas test atmospheres

add topic MSMOPS100

Use equipment

add topic MSMOPS101

Make measurements

add topic MSMOPS102

Perform tasks to support production

add topic MSMOPS200

Operate equipment

add topic MSMOPS212

Use organisation computers or data systems

add topic MSMOPS244

Lay out and cut materials

add topic MSMOPS363

Organise on site work

add topic MSMPER200

Work in accordance with an issued permit

add topic MSMPER201

Monitor and control work permits

add topic MSMPER205

Enter confined space

*

add topic MSMPER300

Issue work permits

*

add topic MSMSUP100

Apply workplace context to own job

add topic MSMSUP101

Clean workplace or equipment

add topic MSMSUP102

Communicate in the workplace

add topic MSMSUP106

Work in a team

add topic MSMENV172

Identify and minimise environmental hazards

add topic MSMSUP200

Achieve work outcomes

add topic MSMSUP204

Pack products or materials

add topic MSMSUP205

Transfer loads

add topic MSMSUP230

Monitor process operations

add topic MSMSUP240

Undertake minor maintenance

add topic MSMSUP273

Handle goods

add topic MSMSUP280

Manage conflict at work

add topic MSMSUP291

Participate in continuous improvement

add topic MSMSUP292

Sample and test materials and product

add topic PMBFIN201

Finish products and components

add topic PMBFIN202

Fit attachments to products

add topic PMBFIN203

Repair product imperfections

add topic PMBFIN205

Hand decorate products

add topic PMBHAN103

Shift materials safely by hand

add topic PMBHAN208

Store products

add topic PMBPREP201

Prepare moulds for composites production

add topic PMBPREP205

Assemble materials and equipment for production

add topic PMBPREP206

Prepare materials to formulae

add topic PMBPREP301

Set up and prepare for production

add topic PMBPREP303

Set up equipment for continuous operation

add topic PMBPREP304

Set a die

add topic PMBPREP305

Change extrusion die and setup

add topic PMBPROD206

Operate ancillary equipment

add topic PMBPROD207

Operate calender

add topic PMBPROD209

Operate cable winding equipment

add topic PMBPROD210

Operate injection moulding equipment

add topic PMBPROD211

Operate blow moulding equipment

add topic PMBPROD212

Operate thermoforming equipment

add topic PMBPROD213

Operate extruders

add topic PMBPROD216

Operate blown film equipment

add topic PMBPROD217

Operate printing equipment

add topic PMBPROD221

Operate rotational moulding equipment

add topic PMBPROD229

Operate polystyrene shape moulding equipment

add topic PMBPROD233

Operate film conversion equipment

add topic PMBPROD235

Use materials and process knowledge to complete work operations

add topic PMBPROD236

Operate hand held air/power equipment for production processes

add topic PMBPROD237

Splice cables

add topic PMBPROD238

Perform creel rack operations

add topic PMBPROD239

Build reinforced conveyor belts

add topic PMBPROD240

Cut materials

add topic PMBPROD241

Lay up rubber lining or lag pulleys

add topic PMBPROD242

Bond polymers to surfaces

add topic PMBPROD245

Fabricate materials

add topic PMBPROD246

Hand mix materials

add topic PMBPROD247

Hand lay up composites

add topic PMBPROD248

Prepare surfaces for coating

add topic PMBPROD249

Apply liquid surface coatings

add topic PMBPROD251

Apply gel coat or other polymer surface finish

add topic PMBPROD252

Operate compounding equipment

add topic PMBPROD253

Operate an internal mill blender

add topic PMBPROD254

Operate an open mill blender

add topic PMBPROD255

Operate mixing equipment

add topic PMBPROD259

Operate granulating equipment

add topic PMBPROD261

Operate continuous vulcanising equipment

add topic PMBPROD262

Operate tyre curing equipment

add topic PMBPROD263

Operate retread curing equipment

add topic PMBPROD264

Check recycle wash process

add topic PMBPROD265

Operate portable vulcanising equipment

add topic PMBPROD266

Prepare tyre casings for retreading

add topic PMBPROD267

Operate steel cutting equipment

add topic PMBPROD268

Operate bead coiling equipment

add topic PMBPROD270

Operate injection blow moulding equipment

Entry Requirements

There are no entry requirements for this qualification.