Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

AMPR207 Mapping and Delivery Guide
Undertake routine preventative maintenance

Version 1.0
Issue Date: April 2024


Qualification -
Unit of Competency AMPR207 - Undertake routine preventative maintenance
Description
Employability Skills
Learning Outcomes and Application This unit describes the skills and knowledge required to carry out routine maintenance in the workplace.Routine preventative maintenance is undertaken by workers in the retail, smallgoods, meat processing and food services sectors. It may involve tasks such as:vehicle and equipment checkscleaning and lubrication of equipmentadjustments and repairs to plant and equipmentAll training must be conducted in accordance with Australian meat industry standards and regulations.All work should be carried out to comply with workplace and hygiene requirements.This unit applies to individuals who work under general supervision, exercise limited autonomy and have some accountability for their own work.No occupational licensing, legislative or certification requirements are known to apply to this unit at the time of publication.
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.

Competency must be demonstrated over time and under typical operating or production conditions for the enterprise.

Assessment must occur in the workplace under normal operating conditions.

The following three forms of assessment must be used:

quiz of underpinning knowledge

demonstration in the workplace or simulated environment

workplace referee or third-party report of performance over time

Assessors must satisfy current standards for RTOs.
Prerequisites/co-requisites
Competency Field
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities 		Slides
PPT 		Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Conduct routine checks of plant and equipment
  • Perform visual checks of plant and equipment to detect signs of defects and damage in accordance with preventative maintenance documentation and procedures
  • Make requirements for the adjustments and repairs to plant and equipment within workplace procedures and agreements
       
Element: Implement routine preventative maintenance
  • Make routine adjustments and repairs to plant and equipment within workplace procedures and agreements
  • Carry out greasing, lubrication and other regular servicing of plant and equipment in accordance with workplace schedules, procedures and agreements, and according to maintenance instructions
  • Return cleaned equipment to operating order after maintenance is complete
  • Identify, rectify and/or report out-of-specification preventative maintenance
  • Collect, treat and dispose/recycle waste arising from preventative maintenance according to company procedures
  • Record routine maintenance information in the company reporting system
       
Element: Conduct routine checks of plant and equipment
  • Perform visual checks of plant and equipment to detect signs of defects and damage in accordance with preventative maintenance documentation and procedures
  • Make requirements for the adjustments and repairs to plant and equipment within workplace procedures and agreements
       
Element: Implement routine preventative maintenance
  • Make routine adjustments and repairs to plant and equipment within workplace procedures and agreements
  • Carry out greasing, lubrication and other regular servicing of plant and equipment in accordance with workplace schedules, procedures and agreements, and according to maintenance instructions
  • Return cleaned equipment to operating order after maintenance is complete
  • Identify, rectify and/or report out-of-specification preventative maintenance
  • Collect, treat and dispose/recycle waste arising from preventative maintenance according to company procedures
  • Record routine maintenance information in the company reporting system
       


Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

Element

Performance criteria

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Conduct routine checks of plant and equipment

1.1 Perform visual checks of plant and equipment to detect signs of defects and damage in accordance with preventative maintenance documentation and procedures

1.2 Make requirements for the adjustments and repairs to plant and equipment within workplace procedures and agreements

2. Implement routine preventative maintenance

2.1 Make routine adjustments and repairs to plant and equipment within workplace procedures and agreements

2.2 Carry out greasing, lubrication and other regular servicing of plant and equipment in accordance with workplace schedules, procedures and agreements, and according to maintenance instructions

2.3 Return cleaned equipment to operating order after maintenance is complete

2.4 Identify, rectify and/or report out-of-specification preventative maintenance

2.5 Collect, treat and dispose/recycle waste arising from preventative maintenance according to company procedures

2.6 Record routine maintenance information in the company reporting system

Evidence must demonstrate the candidate's consistency of performance over time.

The candidate must:

apply isolation procedures

conduct pre-operational checks and requirements

calculate down time for preventative maintenance

select, fit and use personal protective clothing and equipment

access services used in preventative maintenance

seek advice from manuals and colleagues before working with new equipment

prepare equipment and work area to conduct preventative maintenance

resolve common problems in conducting preventative maintenance

clean preventative maintenance tools and equipment

observe cleaning requirements

maintain a clean and safe work area

rectify and report out-of-specification faulty maintenance

apply waste handling requirements

report and record maintenance information

follow workplace health and safety requirements hazards and controls

explain and follow roles and relationships with others involved in planning and carrying out maintenance functions

use communication and mathematical skills appropriate to the task

work with team members when appropriate to carry out tasks and solve problems

The candidate must demonstrate a basic factual, technical and procedural knowledge of:

services used in preventative maintenance

isolation procedures

waste handling requirements

pre-operational checks and requirements

cleaning requirements

workplace health and safety requirements, hazards and controls

common problems in conducting preventative maintenance

operational requirements of equipment including cleaning and sanitation following servicing

purpose of preventative maintenance and possible consequences of poor preventative maintenance

workplace information, systems and schedules for conducting preventative maintenance

environmental aspects related to preventative maintenance

impact of operating and cleaning procedures on maintenance requirements (including impact of not removing product from belts during cleaning)

quality parameters to be achieved

relationship of preventative maintenance to other work activities in the meat processing plant

food safety factors in maintaining and servicing plant and equipment

relevant regulatory and workplace requirements

Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)

Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Element

Performance criteria

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Conduct routine checks of plant and equipment

1.1 Perform visual checks of plant and equipment to detect signs of defects and damage in accordance with preventative maintenance documentation and procedures

1.2 Make requirements for the adjustments and repairs to plant and equipment within workplace procedures and agreements

2. Implement routine preventative maintenance

2.1 Make routine adjustments and repairs to plant and equipment within workplace procedures and agreements

2.2 Carry out greasing, lubrication and other regular servicing of plant and equipment in accordance with workplace schedules, procedures and agreements, and according to maintenance instructions

2.3 Return cleaned equipment to operating order after maintenance is complete

2.4 Identify, rectify and/or report out-of-specification preventative maintenance

2.5 Collect, treat and dispose/recycle waste arising from preventative maintenance according to company procedures

2.6 Record routine maintenance information in the company reporting system

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Perform visual checks of plant and equipment to detect signs of defects and damage in accordance with preventative maintenance documentation and procedures 
Make requirements for the adjustments and repairs to plant and equipment within workplace procedures and agreements 
Make routine adjustments and repairs to plant and equipment within workplace procedures and agreements 
Carry out greasing, lubrication and other regular servicing of plant and equipment in accordance with workplace schedules, procedures and agreements, and according to maintenance instructions 
Return cleaned equipment to operating order after maintenance is complete 
Identify, rectify and/or report out-of-specification preventative maintenance 
Collect, treat and dispose/recycle waste arising from preventative maintenance according to company procedures 
Record routine maintenance information in the company reporting system 
Perform visual checks of plant and equipment to detect signs of defects and damage in accordance with preventative maintenance documentation and procedures 
Make requirements for the adjustments and repairs to plant and equipment within workplace procedures and agreements 
Make routine adjustments and repairs to plant and equipment within workplace procedures and agreements 
Carry out greasing, lubrication and other regular servicing of plant and equipment in accordance with workplace schedules, procedures and agreements, and according to maintenance instructions 
Return cleaned equipment to operating order after maintenance is complete 
Identify, rectify and/or report out-of-specification preventative maintenance 
Collect, treat and dispose/recycle waste arising from preventative maintenance according to company procedures 
Record routine maintenance information in the company reporting system 

Forms

Assessment Cover Sheet

AMPR207 - Undertake routine preventative maintenance
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:

Assessment Record Sheet

AMPR207 - Undertake routine preventative maintenance

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: