Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

AUM8101B Mapping and Delivery Guide
Modify or rectify chassis_frame and associated components

Version 1.0
Issue Date: March 2024


Qualification -
Unit of Competency AUM8101B - Modify or rectify chassis_frame and associated components
Description This unit describes the application of the required skills and knowledge to modify or rectify and align chassis/frame and/or components applicable to vehicles with separate frame construction.No licensing, legislative, regulatory or certification requirements apply to this unit at the time of publication.
Employability Skills This unit contains Employability Skills.
Learning Outcomes and Application This unit applies to the automotive and related component manufacturing environment and involves application of skills and knowledge at a specialist level. These skills and knowledge are to be used within the scope of the person's job and authority.
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.
Prerequisites/co-requisites Nil Nil Nil Nil Nil Nil Nil Nil
Competency Field Truck/Bus/Trailer Manufacture and Assembly
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities
Slides
PPT
Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Inspect to determine modification/ rectification required
  • Inspection activities are carried out according to OHS and organisation requirements
  • Chassis / frame is measured and inspected to establish modification requirements
  • Written inspection report prepared during inspection
       
Element: Replace or rectify components
  • Correct information is accessed and interpreted from appropriate manufacturer specifications
  • Replacement or rectification of components is achieved using appropriate tools and equipment without causing damage to any workplace property or vehicle section, system or component
  • Rectification and replacements of chassis/frame components are carried out in accordance with vehicle manufacturer specifications and tolerances relative to the vehicle
  • Work done is recorded and dealt with according to organisation policies and procedures
       
Element: Align and modify chassis/frame
  • Information relating to modification processes is accessed and interpreted from appropriate manufacturer specifications
  • Alignment / modification procedures for the chassis are carried out in accordance with manufacturer specifications and tolerances
  • Work done is recorded and dealt with according to organisation policies and procedures
       


Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

The Evidence Guide provides advice on assessment and must be read in conjunction with the Performance Criteria, Required Skills and Knowledge, the Range Statement and the Assessment Guidelines for this Training Package.

Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Evidence of the following is essential:

Compliance with relevant legislative, regulations, standards, codes of practice and establish safe practices and organisation policies and procedures for managing personal work priorities

Maintaining a working knowledge of current work systems and practices

Working and communicating effectively and positively with others involved in the work

Applying, within authority, the requirements of the job or work role in relation to:

achieving production goals

achieving work quality goals

responding positively to changing work requirements

contributing effectively to cost reduction initiatives

effectively applying problem solving techniques

Modify activities to cater for variations in organisation context and environment

Context of and specific resources for assessment

assessment of the competency should take place in a safe working environment in a passenger motor vehicle manufacturing plant or simulated environment using tools/equipment/machinery required for the production process without undue disruption to the production process

assessment is to occur under standard and authorised work practices, safety requirements and environmental constraints.

Method of assessment

A range of assessment methods should be used to assess practical skills and knowledge. The following examples are appropriate for this unit:

assessment methods must confirm consistency and accuracy of performance (over time and in a range of organisation relevant contexts) together with application of underpinning knowledge

assessment methods must be by direct observation of tasks and include questioning on underpinning knowledge to ensure its correct interpretation and application

assessment may be applied under project related conditions (real or simulated) and require evidence of process

assessment must confirm a reasonable inference that competency is able not only to be satisfied under the particular circumstance, but is able to be transferred to other circumstances.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

This section describes the essential skills and knowledge and their level, required for this unit.

Required skills

speak clearly and directly in order to inform team members of work completed

apply teamwork to a range of situations

solve problems particularly in teams in order to meet performance indicators

show initiative in adapting to changing work conditions or contexts particularly when working across a variety of work areas

access, interpret and apply information on relevant organisation policies, procedures and instructions, particularly to ensure accurate alignments are made using appropriate alignment equipment

manage time when planning, preparing and organising work priorities

take responsibility for organising own work priorities.

Required knowledge

relevant Occupational Health and Safety and Environmental regulations and organisation policies and procedures needed to carry out work in a manner which ensures the safety of people, equipment and the environment.

technical work documentation covering procedures, specifications, schedules and work plans or equivalent

alignment procedures

inspection and measuring procedures

repair/replacement of components procedures

vehicle safety requirements

relevant manufacturer/organisation policies

use of lifting and transportation equipment

manual handling techniques

visual, aural and functional assessments (including damage, wear and breakage)

wheel and chassis alignment geometry

cutting and welding procedures

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording in the Performance Criteria is detailed below. Add any essential operating conditions that may be present with training and assessment depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts.

OHS requirements may include:

Legislation and regulations, organisational safety policies and procedures and may include: the use of personal protective equipment and clothing, rescue services, fire fighting organisation and equipment, first aid equipment, hazard and risk control and elimination, systems covering the use of hazardous materials and substances and manual handling procedures including lifting and carrying.

Organisationrequirements may include:

access and equity principles and practices

environmental management (waste disposal, recycling and re-use guidelines)

emergency and evacuation procedures

equipment use procedures

ethical standards

legal obligations

maintenance and storage procedures

OHS requirements

organisational and site guidelines

policies and procedures relating to own role and responsibility

procedural manuals

quality assurance guidelines

quality and continuous improvement processes and standards

recording and reporting guidelines.

Tools and equipment may include:

hand tools, power tools, special tools for removal/alignment

measuring equipment, pressing equipment, heating equipment, welding equipment (ARC, OXY, MIG, TIG), chassis aligning equipment - measuring, clamping, bracing, jigs.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Inspection activities are carried out according to OHS and organisation requirements 
Chassis / frame is measured and inspected to establish modification requirements 
Written inspection report prepared during inspection 
Correct information is accessed and interpreted from appropriate manufacturer specifications 
Replacement or rectification of components is achieved using appropriate tools and equipment without causing damage to any workplace property or vehicle section, system or component 
Rectification and replacements of chassis/frame components are carried out in accordance with vehicle manufacturer specifications and tolerances relative to the vehicle 
Work done is recorded and dealt with according to organisation policies and procedures 
Information relating to modification processes is accessed and interpreted from appropriate manufacturer specifications 
Alignment / modification procedures for the chassis are carried out in accordance with manufacturer specifications and tolerances 
Work done is recorded and dealt with according to organisation policies and procedures 

Forms

Assessment Cover Sheet

AUM8101B - Modify or rectify chassis_frame and associated components
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

AUM8101B - Modify or rectify chassis_frame and associated components

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: