Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

AUMFTA004 Mapping and Delivery Guide
Monitor and maintain operation of metal treatment plants

Version 1.0
Issue Date: April 2024


Qualification -
Unit of Competency AUMFTA004 - Monitor and maintain operation of metal treatment plants
Description
Employability Skills
Learning Outcomes and Application This unit describes the performance outcomes required to monitor and maintain a multi-stage metal treatment plant designed to clean and prepare metal bodies for painting. It applies to individuals in an automotive manufacturing environment and involves the application of skills and knowledge at a specialist level.No licensing, legislative or certification requirements apply to this unit at the time of publication.
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.
Prerequisites/co-requisites
Competency Field Manufacturing - Passenger Vehicle
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities 		Slides
PPT 		Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Plan for work
  • Job instructions, plant processes, and workplace procedures are identified
  • Quality requirements, sampling and testing schedule, and inspection procedures are identified
  • Treatment solution specifications are identified from workplace instructions and are confirmed
       
Element: Monitor metal treatment plant operating processes
  • Sample sources are identified from plant schematics, and sampling and testing schedule is followed
  • Sampling is carried out according to workplace procedures and sampling and testing schedule
  • Samples are labelled and tested to approved procedures, and results are documented in line with inspection reports, forms and quality requirements
  • Process non-conformance is identified and confirmed with appropriate personnel
       
Element: Maintain product quality
  • Product quality checks are carried out according to work quality goals
  • Operation faults are diagnosed and rectified or reported for specialist support
  • Excess or contaminated materials are cleaned and disposed of according to workplace procedures
  • Defects are analysed, and causes of faults identified and investigated
  • Actions to restore the product quality are implemented, checked and confirmed according to workplace instructions
  • Defects that cannot be resolved are recorded and reported for specialist attention
       
Element: Complete work processes
  • Reports covering each defect and response are completed according to workplace procedures
  • Tools, equipment and work areas are cleaned and made safe
  • Workplace documentation is completed according to workplace procedures
       


Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

Elements

Performance Criteria

Elements describe the essential outcomes

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions section

1. Plan for work

1.1 Job instructions, plant processes, and workplace procedures are identified

1.2 Quality requirements, sampling and testing schedule, and inspection procedures are identified

1.3 Treatment solution specifications are identified from workplace instructions and are confirmed

2. Monitor metal treatment plant operating processes

2.1 Sample sources are identified from plant schematics, and sampling and testing schedule is followed

2.2 Sampling is carried out according to workplace procedures and sampling and testing schedule

2.3 Samples are labelled and tested to approved procedures, and results are documented in line with inspection reports, forms and quality requirements

2.4 Process non-conformance is identified and confirmed with appropriate personnel

3. Maintain product quality

3.1 Product quality checks are carried out according to work quality goals

3.2 Operation faults are diagnosed and rectified or reported for specialist support

3.3 Excess or contaminated materials are cleaned and disposed of according to workplace procedures

3.4 Defects are analysed, and causes of faults identified and investigated

3.5 Actions to restore the product quality are implemented, checked and confirmed according to workplace instructions

3.6 Defects that cannot be resolved are recorded and reported for specialist attention

4. Complete work processes

4.1 Reports covering each defect and response are completed according to workplace procedures

4.2 Tools, equipment and work areas are cleaned and made safe

4.3 Workplace documentation is completed according to workplace procedures

Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)

Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Elements

Performance Criteria

Elements describe the essential outcomes

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions section

1. Plan for work

1.1 Job instructions, plant processes, and workplace procedures are identified

1.2 Quality requirements, sampling and testing schedule, and inspection procedures are identified

1.3 Treatment solution specifications are identified from workplace instructions and are confirmed

2. Monitor metal treatment plant operating processes

2.1 Sample sources are identified from plant schematics, and sampling and testing schedule is followed

2.2 Sampling is carried out according to workplace procedures and sampling and testing schedule

2.3 Samples are labelled and tested to approved procedures, and results are documented in line with inspection reports, forms and quality requirements

2.4 Process non-conformance is identified and confirmed with appropriate personnel

3. Maintain product quality

3.1 Product quality checks are carried out according to work quality goals

3.2 Operation faults are diagnosed and rectified or reported for specialist support

3.3 Excess or contaminated materials are cleaned and disposed of according to workplace procedures

3.4 Defects are analysed, and causes of faults identified and investigated

3.5 Actions to restore the product quality are implemented, checked and confirmed according to workplace instructions

3.6 Defects that cannot be resolved are recorded and reported for specialist attention

4. Complete work processes

4.1 Reports covering each defect and response are completed according to workplace procedures

4.2 Tools, equipment and work areas are cleaned and made safe

4.3 Workplace documentation is completed according to workplace procedures

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Workplace procedures must include:

quality standards

recording and reporting

use of equipment and metal treatment plant

waste disposal, recycling and re-use guidelines

WHS requirements relating to monitoring and maintaining a metal treatment plant.

Work quality goals must include:

identifying faults

minimising and eliminating defects.

Materials must include:

chemicals

solutions.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Job instructions, plant processes, and workplace procedures are identified 
Quality requirements, sampling and testing schedule, and inspection procedures are identified 
Treatment solution specifications are identified from workplace instructions and are confirmed 
Sample sources are identified from plant schematics, and sampling and testing schedule is followed 
Sampling is carried out according to workplace procedures and sampling and testing schedule 
Samples are labelled and tested to approved procedures, and results are documented in line with inspection reports, forms and quality requirements 
Process non-conformance is identified and confirmed with appropriate personnel 
Product quality checks are carried out according to work quality goals 
Operation faults are diagnosed and rectified or reported for specialist support 
Excess or contaminated materials are cleaned and disposed of according to workplace procedures 
Defects are analysed, and causes of faults identified and investigated 
Actions to restore the product quality are implemented, checked and confirmed according to workplace instructions 
Defects that cannot be resolved are recorded and reported for specialist attention 
Reports covering each defect and response are completed according to workplace procedures 
Tools, equipment and work areas are cleaned and made safe 
Workplace documentation is completed according to workplace procedures 

Forms

Assessment Cover Sheet

AUMFTA004 - Monitor and maintain operation of metal treatment plants
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:

Assessment Record Sheet

AUMFTA004 - Monitor and maintain operation of metal treatment plants

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: