Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

AUMGTR002 Mapping and Delivery Guide
Manufacture and modify vehicle wiring harnesses

Version 1.0
Issue Date: April 2024


Qualification -
Unit of Competency AUMGTR002 - Manufacture and modify vehicle wiring harnesses
Description
Employability Skills
Learning Outcomes and Application This unit describes the performance outcomes required to manufacture or modify wiring harnesses. It includes modifying the existing wiring harness to customer requirements, making a new wiring harness, and testing the finished product.It applies to those in an automotive manufacturing environment and involves the application of skills and knowledge at a specialist level.No licensing, legislative or certification requirements apply to this unit at the time of publication.
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.
Prerequisites/co-requisites
Competency Field Manufacturing - Bus, Truck and Trailer
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities 		Slides
PPT 		Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Prepare for work
  • Workplace instructions are reviewed and wiring harness is inspected to determine job requirements
  • Wiring harness manufacture or modification options are analysed, selected and prepared
  • Tools and equipment are identified for the effective manufacture or modification of wiring harness
  • Materials for the manufacture or modification are identified and sourced
       
Element: Manufacture, modify and test
  • Manufacturer wiring diagrams and specifications are identified and interpreted
  • Wiring harness is manufactured or modified to job specifications using appropriate tools, techniques and materials
  • Harness is tested prior to placing in service and results are recorded
       
Element: Complete work processes
  • Final inspection is made to ensure work is to workplace quality standard
  • Tools and equipment are cleaned, checked and stored according to workplace procedures
  • Faulty equipment is identified, tagged and reported
  • Work sheets and test result documents are completed according to workplace procedures
       


Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

Elements

Performance Criteria

Elements describe the essential outcomes

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions section

1. Prepare for work

1.1 Workplace instructions are reviewed and wiring harness is inspected to determine job requirements

1.2 Wiring harness manufacture or modification options are analysed, selected and prepared

1.3 Tools and equipment are identified for the effective manufacture or modification of wiring harness

1.4 Materials for the manufacture or modification are identified and sourced

2. Manufacture, modify and test

2.1 Manufacturer wiring diagrams and specifications are identified and interpreted

2.2 Wiring harness is manufactured or modified to job specifications using appropriate tools, techniques and materials

2.3 Harness is tested prior to placing in service and results are recorded

3. Complete work processes

3.1 Final inspection is made to ensure work is to workplace quality standard

3.2 Tools and equipment are cleaned, checked and stored according to workplace procedures

3.3 Faulty equipment is identified, tagged and reported

3.4 Work sheets and test result documents are completed according to workplace procedures

Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)

Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Elements

Performance Criteria

Elements describe the essential outcomes

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the range of conditions section

1. Prepare for work

1.1 Workplace instructions are reviewed and wiring harness is inspected to determine job requirements

1.2 Wiring harness manufacture or modification options are analysed, selected and prepared

1.3 Tools and equipment are identified for the effective manufacture or modification of wiring harness

1.4 Materials for the manufacture or modification are identified and sourced

2. Manufacture, modify and test

2.1 Manufacturer wiring diagrams and specifications are identified and interpreted

2.2 Wiring harness is manufactured or modified to job specifications using appropriate tools, techniques and materials

2.3 Harness is tested prior to placing in service and results are recorded

3. Complete work processes

3.1 Final inspection is made to ensure work is to workplace quality standard

3.2 Tools and equipment are cleaned, checked and stored according to workplace procedures

3.3 Faulty equipment is identified, tagged and reported

3.4 Work sheets and test result documents are completed according to workplace procedures

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Workplace instructions must include:

job specifications

manufacturer and repair work instructions.

Tools and equipment must include:

crimping tools and cable terminations

hand tools

multimeters

soldering equipment

test lamps.

Materials must include:

connectors

electrical wiring of various types and sizes

flexible conduit and electrical tape

terminals.

Workplace procedures must include:

procedures for recording and reporting wiring harness manufacture and modification

use of tools and equipment for manufacturing and modifying wiring harnesses

WHS requirements for manufacturing and modifying wiring harnesses

workplace quality standards relevant to manufacturing and modifying wiring harnesses.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Workplace instructions are reviewed and wiring harness is inspected to determine job requirements 
Wiring harness manufacture or modification options are analysed, selected and prepared 
Tools and equipment are identified for the effective manufacture or modification of wiring harness 
Materials for the manufacture or modification are identified and sourced 
Manufacturer wiring diagrams and specifications are identified and interpreted 
Wiring harness is manufactured or modified to job specifications using appropriate tools, techniques and materials 
Harness is tested prior to placing in service and results are recorded 
Final inspection is made to ensure work is to workplace quality standard 
Tools and equipment are cleaned, checked and stored according to workplace procedures 
Faulty equipment is identified, tagged and reported 
Work sheets and test result documents are completed according to workplace procedures 

Forms

Assessment Cover Sheet

AUMGTR002 - Manufacture and modify vehicle wiring harnesses
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:

Assessment Record Sheet

AUMGTR002 - Manufacture and modify vehicle wiring harnesses

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: