Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

AUMGTW3003 Mapping and Delivery Guide
Perform manual metal arc welding operations

Version 1.0
Issue Date: March 2024


Qualification -
Unit of Competency AUMGTW3003 - Perform manual metal arc welding operations
Description This unit describes the application the required skills and knowledge to prepare and perform manual metal arc welding operations (MMAW).No licensing, legislative, regulatory or certification requirements apply to this unit at the time of publication.
Employability Skills This unit contains Employability Skills.
Learning Outcomes and Application This unit applies to the automotive and related component manufacturing environment and involves application of skills and knowledge at a specialist level. These skills and knowledge are to be used within the scope of the person's job and authority.
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.
Prerequisites/co-requisites Not applicable. Not applicable.
Competency Field Manufacturing - Bus, Truck and Trailer
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities
Slides
PPT
Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Determine job requirements
  • Job specifications and requirements are interpreted and determined from job sheets and / or work instructions
  • Appropriate OHS practices are identified in accordance with OHS, legislative and organisation requirements
       
Element: Plan and prepare to undertake the work
  • Resources required to satisfy the work plan are identified, obtained and inspected for compliance with the job specifications
  • Relevant plans, drawings and texts are selected and interpreted in accordance with the work plan
  • Correct size, type and quantity of materials/components are determined, obtained and inspected for compliance with the job specifications
  • Work is planned in detail including sequencing and prioritising and considerations
  • Work area is prepared in accordance with work requirements and site procedures
  • Potential hazards are identified and prevention and/or control measures are selected
  • Safety clothing and protective equipment are used according to OHS and organisation requirements
       
Element: Weld materials/job
  • Distortion prevention measures are identified and applied in accordance with job requirements
  • Equipment start-up procedures follow organisation standard operating procedures
  • Test runs are undertaken in accordance with the work plan and job requirements
  • Materials are welded using MMAW process to Australian Standards or equivalent, in accordance with the work plan and specifications
  • Welds are cleaned using appropriate tools and techniques in accordance with the work plan
       
Element: Check completed work for conformation to specification
  • Weld specifications are confirmed by non-destructive testing and inspection, in accordance with standard work practices
  • Defects are identified and repaired using appropriate techniques and in accordance with the work plan
  • Work is completed and appropriate personnel notified in accordance with organisation requirements
  • Work area is cleared of waste, cleaned, restored and secured in accordance with organisation procedures
  • Plant, tools and equipment are maintained and stored in accordance with organisation procedures
  • Work completion details are finalised in accordance with organisation procedures
       


Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

The Evidence Guide provides advice on assessment and must be read in conjunction with the Performance Criteria, Required Skills and Knowledge, the Range Statement and the Assessment Guidelines for this Training Package.

Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Evidence of the following is essential:

compliance with relevant legislative, regulations, standards, codes of practice and establish safe practices and enterprise policies and procedures for managing personal work priorities

maintaining a working knowledge of current work systems and practices

working and communicating effectively and positively with others involved in the work

applying, within authority, the requirements of the job or work role in relation to:

achieving production goals

achieving work quality goals

responding positively to changing work requirements

contributing effectively to cost reduction initiatives

effectively applying problem solving techniques

modify activities to cater for variations in workplace context and environment

predetermined standards of quality and safety are observed

welding equipment was set up and used to achieve the task in accordance with standard operating procedures

distortion control techniques where used

welding standards were achieved and within specification

relevant OHS hazards identification and risk control measures were undertaken.

Context of and specific resources for assessment

assessment of the competency should take place in a safe working environment in a passenger motor vehicle manufacturing plant or simulated environment using tools/equipment/machinery required for the production process without undue disruption to the production process

assessment is to occur under standard and authorised work practices, safety requirements and environmental constraints.

Method of assessment

A range of assessment methods should be used to assess practical skills and knowledge. The following examples are appropriate for this unit:

assessment methods must confirm consistency and accuracy of performance (over time and in a range of workplace relevant contexts) together with application of underpinning knowledge

assessment methods must be by direct observation of tasks and include questioning on underpinning knowledge to ensure its correct interpretation and application

assessment may be applied under project related conditions (real or simulated) and require evidence of process

assessment must confirm a reasonable inference that competency is able not only to be satisfied under the particular circumstance, but is able to be transferred to other circumstances.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

This describes the essential skills and knowledge and their level, required for this unit.

Required skills

speak clearly and directly in order to notify appropriate personnel of work completed

apply teamwork to a range of situations, including the undertaking of test runs

solve problems particularly in teams in order to meet performance indicators

show initiative in adapting to changing work conditions or contexts particularly when working across a variety of work areas

access, interpret and apply information on relevant organisation policies, procedures and instructions, particularly to ensure plant, tool and equipment are maintained and stored appropriately

manage time when planning, preparing and organising work priorities

take responsibility for organising own work priorities.

Required knowledge

relevant Occupational Health and Safety and Environmental regulations and enterprise policies and procedures needed to carry out work in a manner which ensures the safety of people, equipment and the environment. The specific regulations will vary according to the area of operation

organisation technical work documentation covering procedures, specifications, schedules and work plans or equivalent

organisation quality system documentation covering instructions, procedures, performance indicators and review processes or equivalent

environmental protection requirements relating to the disposal of waste material

established communication channels and protocols

procedures to maintain a safe work environment

read and interpret welding symbols on drawings

set up and operation of welding equipment

job planning requirements

welding and material preparation techniques

identification and rectification of weld defects

distortion control techniques

materials characteristics and behaviour when welded

non destructive testing techniques and applications

safety hazards and risk control methods.

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording in the Performance Criteria is detailed below. Add any essential operating conditions that may be present with training and assessment depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts.

OHS requirements may include

Legislation and regulations, organisational safety policies and procedures and may include: the use of personal protective equipment and clothing, rescue services, fire fighting organisation and equipment, first aid equipment, hazard and risk control and elimination, systems covering the use of hazardous materials and substances and manual handling procedures including lifting and carrying.

Legislative requirements may include:

Applicable legislation, regulations and codes of practice, including those related to:

anti-discrimination

award and enterprise agreements

confidentiality and privacy

duty of care

employee relations

environment protection

equal opportunity

industrial relations

relevant industry codes of practice.

Organisationrequirements may include:

access and equity principles and practices

environmental management (waste disposal, recycling and re-use guidelines)

emergency and evacuation procedures

equipment use procedures

ethical standards

legal obligations

maintenance and storage procedures

OHS requirements

organisational and site guidelines

policies and procedures relating to own role and responsibility

procedural manuals

quality assurance guidelines

quality and continuous improvement processes and standards

recording and reporting guidelines.

Job specifications may include:

the job specifications is work area and process related

work areas may include body construction, aluminium die casting, iron foundry operations, engine machining, spray painting, automotive plastics, stamping & press operations, fabrication hardware, trim manufacture, vehicle assembly, warehousing, engine assembly, seat frame manufacture

process may include welding sub-assemblies, fitting hang-on components, fittings dies to die boxes, pouring aluminium, machining parts, application of paint, cutting blanks, assembly of components to form sub-assemblies, fitting parts to bodies, assembly of parts, parts picking and replenishment.

Resources may include:

stainless steel, bissaloy, cast iron, high, mild and low carbon steel, high and low alloy steels in appropriate profiles ie: angle, plate, pipe, channel

welding equipment includes arc welder, leads, electrodes, and welding shield

distortion prevention measures may include bracing, pre-setting, tacking, bolting, and clamping, jigs and fixtures

non-destructive testing may include visual inspection, dye check, magnetic particle, pressure test, and ultra sound

OHS standards (as per organisation and legislative requirements)

documentation and reporting systems (as per company requirements)- paper based / electronic

qualified workplace assessor

workplace or simulated workplace.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Job specifications and requirements are interpreted and determined from job sheets and / or work instructions 
Appropriate OHS practices are identified in accordance with OHS, legislative and organisation requirements 
Resources required to satisfy the work plan are identified, obtained and inspected for compliance with the job specifications 
Relevant plans, drawings and texts are selected and interpreted in accordance with the work plan 
Correct size, type and quantity of materials/components are determined, obtained and inspected for compliance with the job specifications 
Work is planned in detail including sequencing and prioritising and considerations 
Work area is prepared in accordance with work requirements and site procedures 
Potential hazards are identified and prevention and/or control measures are selected 
Safety clothing and protective equipment are used according to OHS and organisation requirements 
Distortion prevention measures are identified and applied in accordance with job requirements 
Equipment start-up procedures follow organisation standard operating procedures 
Test runs are undertaken in accordance with the work plan and job requirements 
Materials are welded using MMAW process to Australian Standards or equivalent, in accordance with the work plan and specifications 
Welds are cleaned using appropriate tools and techniques in accordance with the work plan 
Weld specifications are confirmed by non-destructive testing and inspection, in accordance with standard work practices 
Defects are identified and repaired using appropriate techniques and in accordance with the work plan 
Work is completed and appropriate personnel notified in accordance with organisation requirements 
Work area is cleared of waste, cleaned, restored and secured in accordance with organisation procedures 
Plant, tools and equipment are maintained and stored in accordance with organisation procedures 
Work completion details are finalised in accordance with organisation procedures 

Forms

Assessment Cover Sheet

AUMGTW3003 - Perform manual metal arc welding operations
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

AUMGTW3003 - Perform manual metal arc welding operations

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: